Intercooler -- Removal |
| 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- CAUTION:
- Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
| 2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY |
Remove the 3 bolts, 2 nuts and cover.
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| 3. REMOVE NO. 1 GAS FILTER |
Remove the bolt and filter.
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| 4. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR |
Disconnect the sensor connector.
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Remove the bolt and sensor.
| 5. REMOVE CHARGE AIR COOLER ASSEMBLY |
Disconnect the diesel turbo IAT sensor connector.
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Loosen the 2 hose clamps of the No. 1 air hose.
Loosen the 2 hose clamps of the No. 2 air hose.
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Remove the 4 bolts and CAC.
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Using a 22 mm deep socket wrench, remove the IAT sensor and gasket.
- HINT:
- Replace the IAT sensor if it is deformed, cracked or malfunctioning. It is not necessary to replace the IAT sensor each time the CAC is replaced.
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Remove the 4 bolts, intake air connector and gasket.
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