Ventilation Valve Installation


  1. INSTALL VENTILATION VALVE SUB-ASSEMBLY

  2. INSTALL INTAKE AIR SURGE TANK

  3. INSTALL V-BANK COVER

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Ventilation Valve -- Installation



1. INSTALL VENTILATION VALVE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Apply adhesive to 2 or 3 threads of the valve.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Install the valve.

    Torque:
    27 N*m{275 kgf*cm, 20 ft.*lbf}
  1. Connect the ventilation hose to the valve.

  1. Secure the hose with the clamp.



2. INSTALL INTAKE AIR SURGE TANK


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Install a new gasket and the surge tank with the 2 nuts.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}
  1. Using an 8 mm hexagon wrench, install the 4 bolts.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Install the 3 upper bolts which are used to secure the 2 surge tank stays and throttle body bracket.

    Torque:
    21 N*m{214 kgf*cm, 16 ft.*lbf}


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Install the 3 wire harness clamps and hose clamp.

  1. Connect the throttle position sensor and control motor connector.

  1. Connect the purge VSV connector.

  1. Connect the VSV connector (for ACIS).



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Connect the No. 1 ventilation hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Connect the purge line hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Connect the No. 4 water by-pass hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Gr-Fe Emission Control.Ventilation Valve.Ventilation Valve  Installation
  1. Connect the No. 5 water by-pass hose.



3. INSTALL V-BANK COVER
  1. Install the cover with the 2 nuts.

    Torque:
    7.5 N*m{76 kgf*cm, 66 in.*lbf}


4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL