Engine Unit Replacement


  1. REPLACE TIMING GEAR COVER OIL SEAL (for Supply Pump Gear)

  2. REPLACE TIMING GEAR COVER OIL SEAL (for Crankshaft)

  3. REPLACE REAR ENGINE OIL SEAL

  4. REPLACE CONNECTING ROD SMALL END BUSH

Engine Unit -- Replacement



1. REPLACE TIMING GEAR COVER OIL SEAL (for Supply Pump Gear)
HINT:
There are 2 methods to replace the oil seal.


  1. If the timing gear cover is removed from the cylinder block:



      Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
    1. Using a screwdriver and hammer, tap out the oil seal.



    2. Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
    3. Using SST and a hammer, tap in a new oil seal unit its surface is flush with the timing gear cover edge.

      SST
      09223-15020
      09502-12010
      09950-70010(09951-07100)
    4. Apply MP grease to the lip of the oil seal.



  1. If the timing gear cover is installed to the cylinder block:



      Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
    1. Using a knife, cut through the lip of the oil seal.

    2. Using a screwdriver, pry out the oil seal.

      NOTICE:
      Be careful not to damage the crankshaft.
    3. Apply MP grease to the lip of a new oil seal.



    4. Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
    5. Using SST and a hammer, tap in the oil seal until its surface is flush with the timing gear cover edge.

      SST
      09223-15020
      09502-12010
      09950-70010(09951-07100)


2. REPLACE TIMING GEAR COVER OIL SEAL (for Crankshaft)
HINT:
There are 2 methods to replace the oil seal.


  1. If the timing gear cover is removed from the cylinder block:



      Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
    1. Using a screwdriver and hammer, tap out the oil seal.



    2. Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
    3. Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing gear cover edge.

      SST
      09214-76011
    4. Apply MP grease to the lip of the oil seal.



  1. If the timing gear cover is installed to the cylinder block:



      Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
    1. Using SST, remove the oil seal.

      SST
      09308-10010
      09950-40011(09957-04010)
      09950-60010(09951-00350)
    2. Apply MP grease to the lip of a new oil seal.



    3. Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
    4. Using SST and a hammer, tap in the oil seal until its surface is flush with the timing gear cover edge.

      SST
      09214-76011


3. REPLACE REAR ENGINE OIL SEAL


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using a screwdriver and hammer, tap out the oil seal.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear oil seal retainer edge.

    SST
    09518-36030
    09950-70010(09951-07100)
  1. Apply MP grease to the lip of the oil seal.



4. REPLACE CONNECTING ROD SMALL END BUSH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using SST and a press, press out the bush.

    SST
    09222-76012


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Align the oil holes of a new bush and the connecting rod.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using SST and a press, press in the bush.

    SST
    09222-76012


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using a pin hole grinder, hone the bush to obtain the standard specified clearance between the bush and piston pin.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Check the piston pin fit at normal room temperature.

    1. Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.