Engine Unit -- Replacement |
1. REPLACE TIMING GEAR COVER OIL SEAL (for Supply Pump Gear) |
- HINT:
- There are 2 methods to replace the oil seal.
If the timing gear cover is removed from the cylinder block:
Using a screwdriver and hammer, tap out the oil seal.
Using SST and a hammer, tap in a new oil seal unit its surface is flush with the timing gear cover edge.
- SST
- 09223-15020
09502-12010
09950-70010(09951-07100)
Apply MP grease to the lip of the oil seal.
If the timing gear cover is installed to the cylinder block:
Using a knife, cut through the lip of the oil seal.
Using a screwdriver, pry out the oil seal.
- NOTICE:
- Be careful not to damage the crankshaft.
Apply MP grease to the lip of a new oil seal.
Using SST and a hammer, tap in the oil seal until its surface is flush with the timing gear cover edge.
- SST
- 09223-15020
09502-12010
09950-70010(09951-07100)
2. REPLACE TIMING GEAR COVER OIL SEAL (for Crankshaft) |
- HINT:
- There are 2 methods to replace the oil seal.
If the timing gear cover is removed from the cylinder block:
Using a screwdriver and hammer, tap out the oil seal.
Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing gear cover edge.
- SST
- 09214-76011
Apply MP grease to the lip of the oil seal.
If the timing gear cover is installed to the cylinder block:
Using SST, remove the oil seal.
- SST
- 09308-10010
09950-40011(09957-04010)
09950-60010(09951-00350)
Apply MP grease to the lip of a new oil seal.
Using SST and a hammer, tap in the oil seal until its surface is flush with the timing gear cover edge.
- SST
- 09214-76011
3. REPLACE REAR ENGINE OIL SEAL |
Using a screwdriver and hammer, tap out the oil seal.
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Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear oil seal retainer edge.
- SST
- 09518-36030
09950-70010(09951-07100)
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Apply MP grease to the lip of the oil seal.
4. REPLACE CONNECTING ROD SMALL END BUSH |
Using SST and a press, press out the bush.
- SST
- 09222-76012
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Align the oil holes of a new bush and the connecting rod.
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Using SST and a press, press in the bush.
- SST
- 09222-76012
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Using a pin hole grinder, hone the bush to obtain the standard specified clearance between the bush and piston pin.
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Check the piston pin fit at normal room temperature.
Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.
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