Mount the generator in a vise between aluminum plates.

Insert a screwdriver to hold the generator rotor.

Install a bolt and nut to the outside of the pulley so that the bolt head and nut clamp the pulley, and then position a dial indicator as shown in the illustration.

Turn the pulley and measure the backlash between the generator rotor and vacuum pump shaft.

• Maximum backlash:
• 1.6 mm (0.0630 in.)

If the backlash is more than the maximum, replace the generator rotor and vacuum pump shaft.

Place matchmarks as shown in the illustration.

Remove the 4 bolts and vacuum pump.

Remove the nut and terminal insulator.

Remove the bolt, 3 nuts, rectifier plate and rear end cover.

Remove the brush holder cover.

Remove the 2 screws and brush holder.

Remove the plate seal.

Remove the 3 screws and generator regulator.

Remove the 4 screws and generator holder with rectifier.

Remove the 4 rubber insulators.

Remove the 4 nuts and cord clip.

Using SST, remove the rectifier end frame.

• SST
• 09286-46011

Text in Illustration

*a	Hold
	Turn

Remove the washer from the rotor.

Using SST and a press, press out the rotor.

• SST
• 09950-60010(09951-00180)
  09950-70010(09951-07100)