Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ G52F
INSPECT 5TH GEAR THRUST CLEARANCE
INSPECT 1ST GEAR THRUST CLEARANCE
INSPECT 2ND GEAR THRUST CLEARANCE
INSPECT 3RD GEAR THRUST CLEARANCE
INSPECT 1ST GEAR RADIAL CLEARANCE
INSPECT 2ND GEAR RADIAL CLEARANCE
INSPECT 3RD GEAR RADIAL CLEARANCE
REMOVE 1ST GEAR
REMOVE NO. 1 SYNCHRONIZER RING (for 1st Gear)
REMOVE 1ST GEAR BEARING INNER RACE LOCK BALL
REMOVE 2ND GEAR
REMOVE NO. 2 SYNCHRONIZER RING (for 2nd Gear)
REMOVE 2ND GEAR NEEDLE ROLLER BEARING
REMOVE NO. 1 TRANSMISSION CLUTCH HUB
REMOVE 3RD GEAR
REMOVE NO. 1 SYNCHRONIZER RING
REMOVE 3RD GEAR NEEDLE ROLLER BEARING
REMOVE NO. 2 TRANSMISSION CLUTCH HUB
ВЫХОДНОЙ ВАЛ - РАЗБОРКА
1. INSPECT 5TH GEAR THRUST CLEARANCE |

Using a dial indicator, measure the thrust clearance.
- Standard clearance:
- 0.10 to 0.30 mm (0.00394 to 0.0118 in.)
*1 | 5th Gear |
2. INSPECT 1ST GEAR THRUST CLEARANCE |

Using a dial indicator, measure the thrust clearance.
- Standard clearance:
- 0.10 to 0.25 mm (0.00394 to 0.00984 in.)
*1 | 1st Gear |
3. INSPECT 2ND GEAR THRUST CLEARANCE |

Using a dial indicator, measure the thrust clearance.
- Standard clearance:
- 0.10 to 0.25 mm (0.00394 to 0.00984 in.)
*1 | 2nd Gear |
4. INSPECT 3RD GEAR THRUST CLEARANCE |

Using a feeler gauge, measure the thrust clearance.
- Standard clearance:
- 0.10 to 0.25 mm (0.00394 to 0.00984 in.)
*1 | 3rd Gear |
5. INSPECT 1ST GEAR RADIAL CLEARANCE |

Using a dial indicator, measure the radial clearance.
- Standard clearance:
- 0.009 to 0.056 mm (0.000355 to 0.00220 in.)
6. INSPECT 2ND GEAR RADIAL CLEARANCE |

Using a dial indicator, measure the radial clearance.
- Standard clearance:
- 0.008 to 0.034 mm (0.000315 to 0.00133 in.)
7. INSPECT 3RD GEAR RADIAL CLEARANCE |

Using a dial indicator, measure the radial clearance.
- Standard clearance:
- 0.008 to 0.034 mm (0.000315 to 0.00133 in.)
8. REMOVE 1ST GEAR |

Using 2 screwdrivers and a hammer, tap off the snap ring from the output shaft.

Using SST and a press, remove the 5th gear, center bearing, 1st gear bearing inner race, 1st gear and 1st gear needle roller bearing from the output shaft.
- SST
- 09527-10011
9. REMOVE NO. 1 SYNCHRONIZER RING (for 1st Gear) |
Remove the No. 1 synchronizer ring from the No. 1 clutch hub.
10. REMOVE 1ST GEAR BEARING INNER RACE LOCK BALL |

Using a magnet hand, remove the lock ball.
11. REMOVE 2ND GEAR |

Using SST and a press, remove the reverse gear, No. 1 transmission clutch hub, No. 1 synchronizer ring and 2nd gear.
- SST
- 09950-00020
12. REMOVE NO. 2 SYNCHRONIZER RING (for 2nd Gear) |

Remove the No. 2 synchronizer ring from the 2nd gear.
13. REMOVE 2ND GEAR NEEDLE ROLLER BEARING |

Remove the needle roller bearing from the output shaft.
14. REMOVE NO. 1 TRANSMISSION CLUTCH HUB |

Remove the 2 synchromesh shifting key springs.
Remove the reverse gear and 3 synchromesh shifting keys from the transmission clutch hub.
*1 | No. 1 Synchromesh Shifting Key Spring |
*2 | Reverse Gear |
*3 | No. 1 Synchromesh Shifting Key |
*4 | No. 1 Transmission Clutch Hub |
15. REMOVE 3RD GEAR |

Using a snap ring expander, remove the snap ring from the output shaft.

Using a press, remove the No. 2 transmission clutch hub and 3rd gear.
16. REMOVE NO. 1 SYNCHRONIZER RING |

Remove the No. 1 synchronizer ring from the 3rd gear.
17. REMOVE 3RD GEAR NEEDLE ROLLER BEARING |
Remove the needle roller bearing from the output shaft.
18. REMOVE NO. 2 TRANSMISSION CLUTCH HUB |

Remove the 2 synchromesh shifting key springs.
Remove the transmission hub sleeve and 3 synchromesh shifting keys from the transmission clutch hub.
*1 | No. 2 Synchromesh Shifting Key Spring |
*2 | No. 2 Transmission Hub Sleeve |
*3 | No. 2 Synchromesh Shifting Key |
*4 | No. 2 Transmission Clutch Hub |