Back Door - Reassembly

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - DOOR / HATCH

BACK DOOR - REASSEMBLY

1. INSTALL BACK DOOR DAMPER ASSEMBLY (w/ Power Back Door)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

When reusing the back door damper assembly:

Install the back door damper assembly with the bolt.

  • Torque:
  • 7.5 N*m{ 76 kgf*cm, 66 in.*lbf}
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

When installing a new back door damper assembly:

With closing the tail gate, install a new back door damper assembly with the bolt.

  • Torque:
  • 7.5 N*m{ 76 kgf*cm, 66 in.*lbf}
2. INSTALL TAIL GATE STAY SUB-ASSEMBLY LH

Clean the threaded surface on the vehicle body with a non-residue solvent.

Apply adhesive to the threads of the screws.

  • Adhesive:
  • Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Using a T40 "TORX" wrench, install the 2 screws and tail gate stay.

3. INSTALL TAIL GATE STAY SUB-ASSEMBLY RH
  • HINT:
  • Use the same procedure described for the LH side.
4. INSTALL LOWER TAIL GATE LOCK ASSEMBLY LH

w/o Power Back Door:

Using a T30 "TORX" wrench, install the 3 screws and lower tail gate lock assembly LH.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

w/ Power Back Door:

Using a T30 "TORX" wrench, install the 4 screws and lower tail gate lock assembly LH.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

Connect the connector.

5. INSTALL BACK DOOR REMOTE CONTROL ASSEMBLY

w/o Power Back Door:

Connect the left side cable.

Using a T30 "TORX" wrench, install the 2 screws and back door remote control assembly.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

w/ Power Back Door:

Connect the connector.

Using a T30 "TORX" wrench, install the 2 screws and back door remote control assembly.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
6. INSTALL LOWER TAIL GATE LOCK ASSEMBLY RH

w/o Power Back Door:

Connect the cable to the lower tail gate lock assembly RH.

Using a T30 "TORX" wrench, install the 3 screws and lower tail gate lock assembly RH.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

w/ Power Back Door:

Using a T30 "TORX" wrench, install the 4 screws and lower tail gate lock assembly RH.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

Connect the connector.

7. INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY

Install the back door handle grommet.

Install the screw and back door inside handle assembly.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
8. INSTALL BACK DOOR TORSION BAR GUIDE

Attach the 2 claws to install the back door torsion bar guide.

9. INSTALL LOWER BACK DOOR TORSION BAR ASSEMBLY

Install the 4 bolts and lower back door torsion bar assembly.

  • Torque:
  • 7.5 N*m{ 76 kgf*cm, 66 in.*lbf}
10. INSTALL SPARE TIRE
11. INSTALL REAR BUMPER ASSEMBLY

for Standard:

Install the rear bumper assembly ().

w/ Towing Hitch:

Install the rear bumper assembly ().

w/ Pintle Hook:

Install the rear bumper assembly ().

12. INSTALL REAR LICENSE LIGHT COVER (w/ Tire Carrier)

Clean the vehicle body surface.

Using a heat light, heat the vehicle body surface.

Remove the double-sided tape from the vehicle body.

Wipe off any tape adhesive residue with cleaner.

Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install a new rear license light cover.

Text in Illustration
*1Double-sided Tape

Using a heat light, heat the vehicle body and a new rear license light cover.

Remove the peeling paper from the face of the emblem.

  • HINT:
  • After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Attach the 7 claws to install the rear license light cover.

  • HINT:
  • Press the rear license light cover firmly to install it.
13. INSTALL LICENSE PLATE LIGHT ASSEMBLY (w/ Tire Carrier)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the 2 license plate lights with the 2 screws.

14. INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (w/ Tire Carrier)

Pass the wire harness of the license plate light through the tail gate, and install the wire harness.

Attach the 7 clips to install the No. 2 back door garnish.

Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the 2 nuts and connect the connector.

15. INSTALL BACK DOOR TRIM PANEL ASSEMBLY

Attach the 16 clips to install the back door trim panel assembly.

Install the 4 bolts.

16. INSTALL BACK DOOR TRIM COVER RH
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the back door trim cover RH as shown in the illustration.

17. INSTALL BACK DOOR TRIM COVER LH
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the back door trim cover LH as shown in the illustration.

18. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Attach the 6 clips to install the support plate.

19. INSTALL BACK DOOR STAY ASSEMBLY LH
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Horizontally fix the stay in a vise with the piston-rod pulled out.

Using a metal saw, gradually cut any area between A and B to release the gas.

  • Standard Measurement:
  • AreaSpecified Condition
    a150 mm (5.91 in.)
    b20 mm (0.787 in.)
  • CAUTION:
  • As metal debris may be blown outward by the gas, you must:
Wear protective glasses.
Cover the area being cut.
  • NOTICE:
  • The gas inside the hood support is colorless, odorless and harmless. As there is a possibility that metal debris could scatter, cover the back door stay with a piece of cloth or other material.
20. INSTALL BACK DOOR STAY ASSEMBLY RH
  • HINT:
  • Use the same procedure described for the LH side.
21. INSTALL REAR WASHER NOZZLE (w/ Rear Wiper)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Attach the 2 claws to install the rear washer nozzle.

Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect the washer hose.

22. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

Attach the 3 clips to install the rear spoiler sub-assembly.

w/ Power Back Door:

Install the 4 bolts and 2 hole plugs.

w/o Power Back Door:

Install the 4 bolts.

23. INSTALL BACK DOOR GLASS CHANNEL LH (w/o Power Back Door)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Attach the clip and install the back door glass channel.

24. INSTALL BACK DOOR GLASS CHANNEL RH (w/o Power Back Door)
  • HINT:
  • Use the same procedure described for the LH side.
25. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

Clean the vehicle body surface.

Using a heat light, heat the vehicle body surface.

Remove the double-sided tape from the vehicle body surface.

Wipe off any tape adhesive residue with cleaner.

Install a new back door garnish.

Using a heat light, heat a new back door garnish and the vehicle body surface.

Remove the peeling paper from the face of the back door garnish.

  • HINT:
  • After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Attach the 4 clips and double-sided tape to install the back door garnish.

  • HINT:
  • Press the back door garnish firmly to install it.

Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

26. INSTALL LOWER BACK DOOR STOPPER

Install the bolt and lower back door stopper.

27. INSTALL CUSHION

Install the 2 cushions.

28. INSTALL LIFT GATE WEATHERSTRIP

Attach the 25 clips to install the lift gate weatherstrip.

  • NOTICE:
  • Do not pull strongly on the lift gate weatherstrip as it may tear.
29. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Parking Assist Monitor System or Rear View Monitor System)

Connect the connector.

Attach the 4 claws to install the rear television camera assembly.

Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a T30 "TORX" socket wrench, install the rear television camera with the 2 screws.

30. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY

Connect the connector.

Install the back door opener switch assembly with the 2 screws.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
31. INSTALL LICENSE PLATE LIGHT LENS (for Standard)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect the connector.

Attach the 2 claws in the order shown in the illustration to install the license plate light.

32. INSTALL BACK DOOR CONTROL SWITCH (w/ Power Back Door)

Attach the 4 claws to install the back door control switch.

Connect the connector.

33. INSTALL BACK DOOR LOCK PROTECTOR (w/ Power Back Door)

Attach the 2 claws to install the protector (A).

Attach the 7 claws to install the protector (B).

Install the screw.

34. INSTALL BACK DOOR LOCK ASSEMBLY

w/o Power Back Door:

Install the back door lock assembly with the 3 bolts.

  • Torque:
  • 13 N*m{ 133 kgf*cm, 10 ft.*lbf}

Connect the connector.

w/ Power Back Door:

Install the back door lock assembly with the 4 bolts.

  • Torque:
  • 13 N*m{ 133 kgf*cm, 10 ft.*lbf}

Attach the guide.

Connect the connector.

35. INSTALL BACK DOOR LOCK COVER

Attach the 4 claws to install the back door lock cover.

36. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Temporarily install the rear wiper motor assembly with the 3 bolts.

Tighten the 3 bolts.

  • Torque:
  • 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}

Connect the connector.

37. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Apply MP grease to the entire inner surface of the rear wiper motor grommet.

Text in Illustration
*1MP Grease
  • HINT:
  • Make sure that the hole does not get clogged with grease and the grooves in the grommet are filled with grease.
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

Text in Illustration
*1Position Mark
38. INSTALL REAR WIPER ARM (w/ Rear Wiper)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

Text in Illustration
*1Wiper Arm Serration
*2Wiper Pivot Serration
*3Wire Brush

Clean the wiper arm serration and wiper pivot serration with a wire brush.

Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Set the head of the blade on the defogger line.

Text in Illustration
*1Defogger Line

Install the nut and rear wiper arm.

  • Torque:
  • 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}

Close the cover.

39. INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)

Attach the 2 clips to install the power back door sensor assembly LH.

Using a T25 "TORX" wrench, install the 6 screws.

Connect the connector.

40. INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)
  • HINT:
  • Use the same procedure described for the LH side.
41. INSTALL REAR ASSIST GRIP REINFORCEMENT (for Face to Face Seat Type)

Attach the 2 claws to install the rear assist grip reinforcement.

Install the 3 bolts.

42. INSTALL REAR HEADER SPEAKER ASSEMBLY (for 14 Speakers)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect the connector.

Install the rear header speaker assembly with the 3 screws.

43. INSTALL BACK DOOR GARNISH

Attach the 14 clips to install the back door garnish.

44. INSTALL DOOR OPENING SWITCH SUB-ASSEMBLY (for Face to Face Seat Type)

Attach the 2 claws to install the door opening switch sub-assembly.

45. INSTALL NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)

Connect the connector.

Attach the 4 claws to install the No. 2 back door service hole cover.

46. INSTALL ASSIST GRIP (for Face to Face Seat Type)

Install the assist grip with the 2 screws.

47. INSTALL BACK DOOR SERVICE HOLE COVER RH (w/ Power Back Door)
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the back door stay plate.

Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Pass the power back door rod through the hole of the back door service hole cover RH and install the rod with the bolt.

  • Torque:
  • :
  • 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Move the back door to a half-open position so that the hole in the center of the back door service hole cover RH is aligned lengthwise with the power back door rod.

Attach the 2 clips and install the back door service hole cover RH.

  • NOTICE:
  • If the back door is in a fully-open position, the power back door rod will interfere with the hole of the back door service hole cover, so do not perform this operation with the back door in a fully open position.
48. INSTALL BACK DOOR SIDE GARNISH LH

Attach the 3 clips and 2 claws to install the back door side garnish LH.

49. INSTALL BACK DOOR SIDE GARNISH RH

w/o Power Back Door:

  • HINT:
  • Use the same procedure described for the LH side.

w/ Power Back Door:

Attach the clip and 4 claws to install the back door side garnish RH.

50. INSTALL CENTER STOP LIGHT ASSEMBLY
Back Door - Reassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Attach the 2 claws to install the stop light.

51. INSTALL CENTER BACK DOOR GARNISH

Attach the 5 clips and 4 claws to install the center back door garnish.

52. INSTALL LOWER BACK DOOR STOPPER CUSHION

Install the 2 lower back door stopper cushions with the 4 bolts.

53. INSTALL BACK DOOR GRIP

Attach the claw.

Install the back door grip with the 2 screws.

Attach the 5 claws to close the cover.

54. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
55. ADJUST REAR TELEVISION CAMERA ASSEMBLY

w/o Side Monitor System:


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w/ Side Monitor System:


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