Vehicle Stability Control System Abs Warning Light Remains On


DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK FOR DTC

CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED

CHECK TERMINAL VOLTAGE (IG1 TERMINAL)

CHECK HARNESS AND CONNECTOR (GND1 TERMINAL)

CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - COMBINATION METER)

CHECK TERMINAL VOLTAGE (EXI3 TERMINAL)

CHECK HARNESS AND CONNECTOR (EXI3 TERMINAL CIRCUIT)

INSPECT REAR DIFFERENTIAL LOCK SYSTEM

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (ABS WARNING LIGHT)

VEHICLE STABILITY CONTROL SYSTEM - ABS Warning Light Remains ON


DESCRIPTION

When one of the following conditions is met, the ABS warning light remains on:
  1. The skid control ECU (brake actuator assembly) connector is disconnected from the skid control ECU.
  2. There is a malfunction in the skid control ECU internal circuit.
  3. There is an open in the harness between the combination meter and the skid control ECU.
  4. The anti-lock brake system is defective.
  5. The rear differential is locked.*
    *: w/ Rear Differential Lock

WIRING DIAGRAM


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Brake Control.Vehicle Stability Control System.Vehicle Stability Control System  Abs Warning Light Remains On


INSPECTION PROCEDURE

NOTICE:
  1. After replacing the brake actuator assembly, perform calibration (Toyota Fortuner RM000000XHR06WX.html).
  2. Inspect the fuses for circuits related to this system before performing the following inspection procedure.
  3. Before disconnecting the connector, make sure that there are no problems with the connection.
  4. After disconnecting the connector, make sure that the connector case and terminals are not deformed or corroded.
1.CHECK FOR DTC
  1. Check if DTCs for the ABS are output (Toyota Fortuner RM000000XHV0C7X.html).

    Result
    Result
    Proceed to
    DTC is not output
    A
    DTC is output
    B


B
REPAIR CIRCUITS INDICATED BY OUTPUT DTCS (Toyota Fortuner RM000000XHU08LX.html)
A


2.CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED
  1. Check if the skid control ECU (brake actuator assembly) connector is securely connected.

    OK:
    The connector is securely connected.


NG
CONNECT CONNECTOR TO ECU CORRECTLY
OK


3.CHECK TERMINAL VOLTAGE (IG1 TERMINAL)
  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Brake Control.Vehicle Stability Control System.Vehicle Stability Control System  Abs Warning Light Remains On
  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    Switch Condition
    Specified Condition
    S25-34 (IG1) - Body ground
    Ignition switch ON
    11 to 14 V
    Text in Illustration
    *a
    Front view of wire harness connector
    (to Skid Control ECU [Brake Actuator Assembly])


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


4.CHECK HARNESS AND CONNECTOR (GND1 TERMINAL)
  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    S25-1 (GND1) - Body ground
    Always
    Below 1 Ω


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


5.CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - COMBINATION METER)
  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Disconnect the C27 combination meter connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    S25-10 (WA) - C27-38 (LP)
    Always
    Below 1 Ω
    S25-10 (WA) - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


6.CHECK TERMINAL VOLTAGE (EXI3 TERMINAL)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Brake Control.Vehicle Stability Control System.Vehicle Stability Control System  Abs Warning Light Remains On
  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    Switch Condition
    Specified Condition
    S25-28 (EXI3) - Body ground
    Ignition switch ON
    11 to 14 V
    Text in Illustration
    *a
    Front view of wire harness connector
    (to Skid Control ECU [Brake Actuator Assembly])
Result
Result
Proceed to
NG
w/ Rear Differential Lock
A
w/o Rear Differential Lock
B
OK
C


B
REPAIR OR REPLACE HARNESS OR CONNECTOR

C
Go to step 9
A


7.CHECK HARNESS AND CONNECTOR (EXI3 TERMINAL CIRCUIT)
  1. Turn the ignition switch off.

  1. Disconnect the rear differential lock position switch (No. 4 transfer indicator switch) connector.

  1. Disconnect the rear differential lock ECU (4 wheel drive control ECU) connector.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Disconnect the C28 combination meter connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    S25-28 (EXI3) - T29-2
    Always
    Below 1 Ω
    S25-28 (EXI3) - C28-9
    Always
    Below 1 Ω
    S25-28 (EXI3) - F18-1 (RLP)
    Always
    Below 1 Ω
    S25-28 (EXI3) - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


8.INSPECT REAR DIFFERENTIAL LOCK SYSTEM
  1. Inspect rear differential lock system (Toyota Fortuner RM000001ZVW001X.html).



NG
GO TO DIFFERENTIAL SYSTEM (PROBLEM SYMPTOMS TABLE) (Toyota Fortuner RM000002M8U00LX.html)
OK


9.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (ABS WARNING LIGHT)
  1. Turn the ignition switch off.

  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch to ON.

  1. Turn the intelligent tester on.

  1. Enter the following menus: Chassis / ABS/VSC/TRC / Active Test.

    ABS/VSC/TRC
    Tester Display
    Test Part
    Control Range
    Diagnostic Note
    ABS Warning Light
    ABS warning light
    Warning light ON / OFF
    Observe the combination meter.
  1. When performing the ABS Warning Light Active Test, check ABS Warning Light in the Data List.


ABS/VSC/TRC
Tester Display
Measurement Item / Range
Normal Condition
Diagnostic Note
ABS Warning Light
ABS warning light /
ON or OFF
ON: ABS warning light on
OFF: ABS warning light off
-

Result
Result
Proceed to
Data List Display
Data List Display When Performing Active Test ON/OFF Operation
ON
Does not change between ON and OFF
A
Changes between ON and OFF
B
OFF
Does not change between ON and OFF
A
Changes between ON and OFF
B


B
GO TO METER / GAUGE SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) (Toyota Fortuner RM0000011IT01AX.html)
A

REPLACE BRAKE ACTUATOR ASSEMBLY (Toyota Fortuner RM0000010K0010X.html)