Generator Reassembly

Set the spacer ring, drive end frame, generator rotor assembly and SST1 to SST2 as shown in the illustration.

SST

09285-76010
09630-00014(09631-00061)

Using SST1, SST2 and a press, slowly press the generator rotor into the drive end frame and spacer ring.

Fix the generator in a vise between aluminum plates.

NOTICE:

Do not damage the generator.

Temporarily install the washer and generator pulley with the nut.

Set SST, a ball joint lock nut wrench and an 8 mm bi-hexagon wrench as shown in the illustration.

SST

09820-30020

Hold the 8 mm bi-hexagon wrench in place and turn SST and the ball joint lock nut wrench clockwise to tighten the nut.

Torque:

80 N*m{816 kgf*cm, 59 ft.*lbf}without ball joint lock nut wrench

53 N*m{540 kgf*cm, 39 ft.*lbf}with ball joint lock nut wrench

NOTICE:

Do not use a tool such as an impact wrench or equivalent.

HINT:

1. Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
   
2. Make sure the ball joint lock nut wrench and torque wrench are connected in a straight line.
   

Check that the generator pulley rotates smoothly.

Align the 3 cutouts of the fitting ring with the stator generator with rectifier.

Align the key of the drive end frame with the keyway of the generator stator.

Install the stator with the 4 bolts.

Torque:

4.3 N*m{44 kgf*cm, 38 in.*lbf}

Attach the brushes and terminals to the rectifier end frame of the regulator.

Install the regulator with the 3 screws.

Torque:

2.2 N*m{22 kgf*cm, 19 in.*lbf}for screw A

1.2 N*m{12 kgf*cm, 11 in.*lbf}for screw B

HINT:

Install screw B to the position shown in the illustration.

Install the rear end cover with the 2 nuts and screw.

NOTICE:

The protective tower must be attached on the end cover.

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}for nut A

12 N*m{122 kgf*cm, 9 ft.*lbf}for nut B

2.4 N*m{24 kgf*cm, 21 in.*lbf}for screw

Install the 2 terminal covers by turning them clockwise.