Generator -- Disassembly |
| 1. REMOVE GENERATOR REAR END COVER |
Remove the 2 terminal covers by turning them counterclockwise.
 |
Using a 15 mm socket wrench, remove the 2 nuts from the end cover.
 |
Remove the screw and end cover.
| 2. REMOVE VOLTAGE REGULATOR SUB-ASSEMBLY WITH BRUSH |
Remove the 3 screws and regulator.
 |
| 3. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER |
Remove the 4 screws.
 |
Using a screwdriver, pry out the stator.
 |
| 4. REMOVE FITTING RING |
 |
| 5. REMOVE GENERATOR PULLEY WITH CLUTCH |
Fix the generator in a vise between aluminum plates.
- NOTICE:
- Do not damage the generator.
Set SST, a ball joint lock nut wrench and an 8 mm bi-hexagon wrench as shown in the illustration.
- SST
- 09820-30020
 |
Hold the 8 mm bi-hexagon wrench in place and turn SST and the ball joint lock nut wrench counterclockwise to loosen the nut.
Remove the nut, washer and generator pulley.
| 6. REMOVE GENERATOR ROTOR ASSEMBLY |
Using SST and a press, press out the rotor and spacer ring.
- SST
- 09285-76010
 |