Generator Disassembly


  1. LOOSEN GENERATOR PULLEY

  2. REMOVE GENERATOR REAR END COVER

  3. REMOVE VOLTAGE REGULATOR SUB-ASSEMBLY WITH BRUSH

  4. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER

  5. REMOVE FITTING RING

  6. REMOVE GENERATOR ROTOR ASSEMBLY

Generator -- Disassembly



1. LOOSEN GENERATOR PULLEY
  1. Mount the generator assembly in a vise between aluminum plate.

    NOTICE:
    Do not damage the generator.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Charging.Generator.Generator  Disassembly
  1. Set SST and an 8 mm bi-hexagon wrench to the pulley as shown in the illustration.

    SST
    09820-30010
  1. Hold SST in place, rotate the 8 mm bi-hexagon wrench clockwise, and loosen the generator pulley.



2. REMOVE GENERATOR REAR END COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 terminal covers by turning them counterclockwise.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a 15 mm socket wrench, remove the 2 nuts from the end cover.

  1. Remove the screw and end cover.

    NOTICE:
    The protective tower detach from the protective cap.


3. REMOVE VOLTAGE REGULATOR SUB-ASSEMBLY WITH BRUSH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 3 screws and regulator.



4. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 4 screws.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a screwdriver, pry out the stator.



5. REMOVE FITTING RING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50


6. REMOVE GENERATOR ROTOR ASSEMBLY
  1. Remove the generator pulley.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Charging.Generator.Generator  Disassembly
  1. Using SST and a press, press out the rotor and spacer ring.