Fuel Injection Pump Reassembly


  1. INSTALL DELIVERY VALVE HOLDER

  2. INSTALL DISTRIBUTIVE HEAD PLUG

  3. INSTALL FUEL TEMPERATURE SENSOR

  4. INSTALL TIMING CONTROL VALVE

  5. INSTALL FUEL FILTER TO INJECTION PUMP FUEL PIPE

  6. INSTALL NO. 4 NOZZLE LEAKAGE PIPE

Fuel Injection Pump -- Reassembly



1. INSTALL DELIVERY VALVE HOLDER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Reassembly
  1. Install new gaskets and the valves into the distributive head.

  1. Install the springs into the 4 delivery valve holders.

  1. Using SST, install the delivery holders.

    SST
    09260-54012(09269-54020)
    Torque:
    59 N*m{602 kgf*cm, 43 ft.*lbf}


2. INSTALL DISTRIBUTIVE HEAD PLUG


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Reassembly
  1. Install a new O-ring to the distributive head plug.

  1. Using SST, install the head plug.

    SST
    09260-54012(09262-54010)
    Torque:
    88 N*m{900 kgf*cm, 65 ft.*lbf}


3. INSTALL FUEL TEMPERATURE SENSOR


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Reassembly
  1. Install a new O-ring to the fuel temperature sensor.

  1. Using a 19 mm deep socket wrench, install the fuel temperature sensor.

    Torque:
    22 N*m{224 kgf*cm, 16 ft.*lbf}


4. INSTALL TIMING CONTROL VALVE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Reassembly
  1. Using a 5 mm hexagon wrench, install the timing control valve with the 2 bolts.



5. INSTALL FUEL FILTER TO INJECTION PUMP FUEL PIPE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Reassembly
  1. Install a new washer and the hollow screw.

    Torque:
    37 N*m{375 kgf*cm, 27 ft.*lbf}
  1. Install the fuel pipe with 2 new washers and the cap nut.

    Torque:
    27 N*m{271 kgf*cm, 20 ft.*lbf}


6. INSTALL NO. 4 NOZZLE LEAKAGE PIPE
  1. Install the nozzle leakage pipe with 2 new washers and the overflow screw.

    Torque:
    27 N*m{271 kgf*cm, 20 ft.*lbf}