Engine Unit Replacement


  1. REPLACE CONNECTING ROD SMALL END BUSH

  2. REPLACE TIMING BELT CASE SEAL

  3. REPLACE ENGINE REAR OIL SEAL

Engine Unit -- Replacement



1. REPLACE CONNECTING ROD SMALL END BUSH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using SST and a press, press out the bushing.

    SST
    09222-54011(09222-03016,09222-03026)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using a round file, lightly file off any roughness from the small end of the connecting rod.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Attach a new bush to SST with the ball of SST inside the oil hole of the bush.

    SST
    09222-54011(09222-03021)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Align the oil holes of the bush and connecting rod.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using SST and a press, press in the bush.

    SST
    09222-54011(09222-03016,09222-03026,09222-03021)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using a pin hole grinder, hone the bush to obtain the standard clearance between the bush and piston pin.



  1. Check the piston pin fit at normal room temperature.



      Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
    1. Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.



2. REPLACE TIMING BELT CASE SEAL


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using a screwdriver, pry out the oil seal.

    NOTICE:
    Be careful not to damage the timing belt case.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing belt case edge.

    SST
    09214-60010
  1. Apply MP grease to the lip of the oil seal.



3. REPLACE ENGINE REAR OIL SEAL


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using a screwdriver and hammer, tap out the oil seal.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Engine Mechanical.Engine Unit.Engine Unit  Replacement
  1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear oil seal retainer edge.

    SST
    09223-15030
    09950-70010(09951-07100)
  1. Apply MP grease to the lip of the oil seal.