Rear Cooling Unit Removal


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE QUARTER INSIDE TRIM BOARD RH

  4. REMOVE QUARTER PILLAR GARNISH RH

  5. REMOVE NO. 1 COOLER AIR DUCT

  6. REMOVE REAR BUMPER PLATE

  7. REMOVE QUARTER VENT DUCT RH

  8. REMOVE NO. 1 COOLER COVER

  9. DISCONNECT NO. 1 AIR CONDITIONING TUBE & ACCESSORY ASSEMBLY

  10. REMOVE COOLING (REAR) UNIT ASSEMBLY

Rear Cooling Unit -- Removal



1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


3. REMOVE QUARTER INSIDE TRIM BOARD RH


4. REMOVE QUARTER PILLAR GARNISH RH


5. REMOVE NO. 1 COOLER AIR DUCT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit  Removal
  1. Disconnect the connectors and detach the 3 clamps.

  1. Remove the 2 clips.

  1. Release the 3 claws fittings, and remove the cooler air duct.



6. REMOVE REAR BUMPER PLATE


7. REMOVE QUARTER VENT DUCT RH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit  Removal
  1. Detach the 5 claws and remove the duct.



8. REMOVE NO. 1 COOLER COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit  Removal
  1. Remove the packing.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit  Removal
  1. Remove the 2 bolts and disconnect the cooler cover.



9. DISCONNECT NO. 1 AIR CONDITIONING TUBE & ACCESSORY ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit  Removal
  1. Remove the 2 bolts and disconnect the tube.

  1. Remove the 2 O-rings from the tube.



10. REMOVE COOLING (REAR) UNIT ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Rear Cooling Unit.Rear Cooling Unit  Removal
  1. Remove the 3 bolts and cooling unit.