Back Door Disassembly


  1. REMOVE BACK DOOR GLASS CHANNEL LH

  2. REMOVE BACK DOOR GLASS CHANNEL RH

  3. REMOVE BACK DOOR TRIM BOARD ASSEMBLY

  4. REMOVE REAR WIPER MOTOR ASSEMBLY

  5. REMOVE REAR COMBINATION LIGHT ASSEMBLY LH

  6. REMOVE REAR COMBINATION LIGHT ASSEMBLY RH

  7. REMOVE LICENSE PLATE LIGHT ASSEMBLY

  8. REMOVE CENTER STOP LIGHT ASSEMBLY

  9. REMOVE BACK DOOR OUTSIDE GARNISH

  10. REMOVE BACK DOOR OUTSIDE HANDLE

  11. REMOVE BACK DOOR LOCK CYLINDER ASSEMBLY

  12. REMOVE BACK DOOR STOPPER CUSHION

  13. REMOVE BACK DOOR STOPPER LOWER

  14. REMOVE BACK DOOR LOCK ASSEMBLY

  15. REMOVE BACK DOOR STAY ASSEMBLY LH

  16. REMOVE BACK DOOR STAY ASSEMBLY RH

Back Door -- Disassembly



1. REMOVE BACK DOOR GLASS CHANNEL LH


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Engine Hood Door.Back Door.Back Door Disassembly

  1. Using a clip remover, remove the 2 clips.

  1. Using a heat light, heat the channel.

    Standard heating temperature:
    Item
    		Specified Condition
    Channel
    		20 to 30°C (68 to 86°F)
    NOTICE:
    Do not heat the moulding excessively.

  1. Using a screwdriver, detach the tape and channel.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    If planning to reuse the moulding, take care not to damage it.


2. REMOVE BACK DOOR GLASS CHANNEL RH
HINT:
Use the same procedures described for the LH side.


3. REMOVE BACK DOOR TRIM BOARD ASSEMBLY

  1. Using a screwdriver, detach the 16 clips and remove the trim board.

    HINT:
    Tape the screwdriver tip before use.


4. REMOVE REAR WIPER MOTOR ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Disconnect the connector.

  1. Remove the 3 bolts and wiper motor.



5. REMOVE REAR COMBINATION LIGHT ASSEMBLY LH


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Engine Hood Door.Back Door.Back Door Disassembly

  1. Disconnect the connector.

  1. Remove the 2 nuts.

  1. Detach the 3 clips and remove the light.



6. REMOVE REAR COMBINATION LIGHT ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


7. REMOVE LICENSE PLATE LIGHT ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 4 screws and license plate light.



8. REMOVE CENTER STOP LIGHT ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Disconnect the connector.

  1. Remove the 2 screws and center stop light.



9. REMOVE BACK DOOR OUTSIDE GARNISH

  1. Remove the 5 nuts.



  1. Detach the 2 clips and remove the garnish.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Engine Hood Door.Back Door.Back Door Disassembly



10. REMOVE BACK DOOR OUTSIDE HANDLE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Engine Hood Door.Back Door.Back Door Disassembly

  1. Disconnect the cable.

  1. Remove the 2 nuts and handle.



11. REMOVE BACK DOOR LOCK CYLINDER ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Engine Hood Door.Back Door.Back Door Disassembly

  1. Remove the rod.

  1. Remove the 2 nuts and cylinder.



12. REMOVE BACK DOOR STOPPER CUSHION

  1. Remove the 2 bolts and cushion.



13. REMOVE BACK DOOR STOPPER LOWER


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Engine Hood Door.Back Door.Back Door Disassembly

  1. Remove the bolt and stopper.



14. REMOVE BACK DOOR LOCK ASSEMBLY

  1. w/ Power door lock:
    Disconnect the lock connector.

  1. Remove the 3 bolts and lock.

    HINT:
    Remove the lock through the service hole.
    NOTICE:
    Be careful when removing the bolts as the lock may fall and become damaged.


15. REMOVE BACK DOOR STAY ASSEMBLY LH


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Engine Hood Door.Back Door.Back Door Disassembly

  1. Remove the 4 bolts and stay.

    HINT:
    Remove the door stay while supporting the back door with one hand.


16. REMOVE BACK DOOR STAY ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.