Generator Disassembly

Install SST 1-A and B to the generator rotor shaft.

SST

09820-63011(09820-06010,09820-06021)

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise with the specified torque.

Torque:

39 N*m{398 kgf*cm, 29 ft.*lbf}

NOTICE:

Make sure that SST is secured to the generator rotor shaft.

Mount the generator in a vise between aluminum plate.

Insert SST 2 to attach it to pulley nut.

To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

NOTICE:

To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.

Remove SST 2 from the generator.

Turn SST 1-A in the direction shown in the illustration, and remove SST 1-A and B.

Remove the pulley nut and pulley.

Remove the 3 nuts and rear end cover.

Remove the terminal insulator.

Remove the 2 screws and brush holder.

Remove the 4 bolts.

Using SST, remove the generator coil assembly.

SST

09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)

Remove the washer from the generator rotor.

Remove the drive end frame space collar.

Remove the rotor from the drive end frame.

Remove the 4 screws and bearing retainer.

Using SST and a hammer, tap out the bearing.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)