Rear Coil Spring Installation


  1. INSTALL REAR COIL SPRING

  2. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY

  3. INSTALL REAR WHEEL

  4. STABILIZE SUSPENSION

  5. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY

  6. CONNECT REAR BRAKE TUBE FLEXIBLE HOSE

  7. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

  8. INSTALL TAILPIPE ASSEMBLY

  9. CONNECT SKID CONTROL SENSOR WIRE

  10. BLEED BRAKE LINE

Rear Coil Spring -- Installation


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (Toyota Fortuner RM00000118W017X.html).


1. INSTALL REAR COIL SPRING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Suspension.Rear Coil Spring.Rear Coil Spring Installation

  1. Install the coil spring and insulator to the lower control arm and frame. Fit the lower end of the coil spring into the recess of the spring lower seat.



2. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Support the axle housing.

    1. Jack up and support the vehicle's frame on stands.

    2. Lower the axle housing until the coil spring tension is free, and maintain this position.

  1. Remove the nut and 2 retainers.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 2 bolts.

  1. Disconnect the shock absorber and 2 bushes from the axle housing and frame.

  1. Remove the lock nut, bracket, 3 retainers and 2 cushions.



3. INSTALL REAR WHEEL
Torque:
105 N*m{1,071 kgf*cm, 77 ft.*lbf}


4. STABILIZE SUSPENSION

  1. Lower the vehicle.

  1. Press down on the vehicle several time to stabilize the suspension.



5. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY

  1. Tighten the bolt.

    Torque:
    82 N*m{816 kgf*cm, 60 ft.*lbf}


6. CONNECT REAR BRAKE TUBE FLEXIBLE HOSE

  1. Install the hose to the 3 way joint.

  1. Install the clip to the flexible hose.

  1. Connect the flexible hose to the brake line.

    Torque:
    23 N*m{235 kgf*cm, 20 ft.*lbf}


7. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


8. INSTALL TAILPIPE ASSEMBLY

  1. Install the tailpipe for 1KD-FTV (Toyota Fortuner RM000001212005X.html).

  1. Install the tailpipe for 1GR-FE (Toyota Fortuner RM000001216003X.html).

  1. Install the tailpipe for 2TR-FE (Toyota Fortuner RM00000135700AX.html).

  1. Install the tailpipe for 5L-E (Toyota Fortuner RM000001KYS002X.html).

  1. Install the tailpipe for 2KD-FTV (Toyota Fortuner RM000001212019X.html).



9. CONNECT SKID CONTROL SENSOR WIRE


  1. Install the speed sensor with the bolt.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Suspension.Rear Coil Spring.Rear Coil Spring Installation

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
    NOTICE:
    1. Make sure there are no pieces of iron or other foreign matter attached to the sensor tip.
    2. While inserting the speed sensor into the axle housing hole, do not strike or damage the sensor tip.
    3. After installing the speed sensor, make sure there is no clearance or foreign matter between the sensor stay part and the axle housing.

  1. Attach the 3 clamps.

    NOTICE:
    When attaching the clamps, do not twist the wire harness.

  1. Connect the connector.

    NOTICE:
    1. Securely connect the connector.
    2. When connecting the connector, do not twist the wire harness.

  1. Attach the connector.



10. BLEED BRAKE LINE

  1. w/ VSC:
    (Toyota Fortuner RM0000010K3015X.html)

  1. w/o VSC:
    (Toyota Fortuner RM000001HJ2015X.html)