Starter Disassembly


  1. REMOVE REPAIR SERVICE STARTER KIT

  2. REMOVE STARTER YOKE ASSEMBLY

  3. REMOVE STARTER ARMATURE PLATE

  4. REMOVE STARTER COMMUTATOR END FRAME COVER

  5. REMOVE STARTER ARMATURE ASSEMBLY

  6. REMOVE PLANET GEAR

  7. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

Starter -- Disassembly



1. REMOVE REPAIR SERVICE STARTER KIT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the nut, and then disconnect the lead wire from terminal C.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 screws holding the repair service starter kit to the starter drive housing.

  1. Remove the repair service starter kit.

  1. Remove the return spring and plunger from the starter drive housing.



2. REMOVE STARTER YOKE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the starter commutator end frame from the starter yoke.



3. REMOVE STARTER ARMATURE PLATE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the starter armature plate from the starter yoke.



4. REMOVE STARTER COMMUTATOR END FRAME COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a screwdriver, remove the starter commutator end frame cover.



5. REMOVE STARTER ARMATURE ASSEMBLY
NOTICE:
Do not drop the starter armature assembly.
  1. Hold the starter commutator end frame between aluminum plates in a vise.

    NOTICE:
    Do not damage the starter commutator end frame.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using snap ring pliers, remove the snap ring and plate washer.

    NOTICE:
    Do not drop the starter armature assembly.
  1. Remove the starter armature from the commutator end frame.



6. REMOVE PLANET GEAR


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 3 planetary gears from the starter center bearing clutch.



7. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the starter center bearing clutch and starter drive lever set pin from the starter drive housing.

  1. Remove the starter drive lever set pin from the starter center bearing clutch.