Generator Reassembly

Install the generator rotor.

Install the generator washer onto the rotor.

Using a 19 mm socket wrench and press, slowly press in the rectifier end frame.

Install the 4 nuts.

Torque:

4.5 N*m{46 kgf*cm, 40 in.*lbf}

Install the seal plate onto the rectifier end frame.

Install the 4 rubber insulators onto the lead wires.

NOTICE:

Be careful that the rubber insulators are facing the correct direction.

Install the holder with rectifier while pushing it with the 3 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Install the 3 screws and generator regulator.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Install the brush holder with the 2 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

NOTICE:

Be careful that the holder is facing the correct direction when installing it.

Install the brush holder cover.

Install the end cover and plate terminal with the bolt and 3 nuts.

Torque:

3.9 N*m{40 kgf*cm, 34 in.*lbf}for bolt

4.4 N*m{45 kgf*cm, 39 in.*lbf}for nut

Install the terminal insulator with the nut.

Torque:

4.1 N*m{42 kgf*cm, 36 in.*lbf}

Temporarily install the generator pulley by hand.

Mount the generator in a vise between aluminum plates.

Install SST 1-A to the pulley shaft.

SST

09820-63010(09820-06010,09820-06020)

Install SST 1-B to SST 1-A.

Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.

Torque:

39 N*m{400 kgf*cm, 29 ft.*lbf}

NOTICE:

Make sure that SST is secured to the rotor shaft.

Insert SST 2 and attach it to the pulley nut.

Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque:

137 N*m{1397 kgf*cm, 101 ft.*lbf}

Remove SST 2 from the generator.

Turn SST 1-B in the direction shown in the illustration and remove SST 1-A and B.

Turn the generator pulley and check that the generator pulley moves smoothly.