Generator Disassembly

Mount the generator in a vise between aluminum plates.

Install SST 1-A to the pulley shaft.

SST

09820-63010(09820-06010,09820-06020)

Install SST 1-B to SST 1-A.

Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.

Torque:

39 N*m{400 kgf*cm, 29 ft.*lbf}

NOTICE:

Check that SST is secured to the rotor shaft.

Insert SST 2 and attach it to the pulley nut.

To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

NOTICE:

To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.

Remove SST 2 from the generator.

Turn SST 1-B in the direction shown in the illustration and remove SST 1-A and B.

Remove the pulley nut and pulley.

Remove the nut and terminal insulator.

Remove the bolt, 3 nuts, plate terminal and end cover.

Remove the brush holder cover from the brush holder.

Remove the 2 screws and brush holder.

Remove the 3 screws and generator regulator.

Remove the 3 screws and holder with rectifier.

Remove the 4 rubber insulators.

Remove the seal plate.

Remove the 4 nuts.

Using SST, remove the rectifier end frame.

SST

09286-46011

Remove the generator washer from the rotor.

Remove the rotor from the drive end frame.

NOTICE:

Do not drop the rotor.