Back Door Glass Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE REAR WIPER ARM ASSEMBLY

  3. REMOVE REAR SPOILER

  4. REMOVE BACK DOOR GLASS CHANNEL LH

  5. REMOVE BACK DOOR GLASS CHANNEL RH

  6. REMOVE BACK DOOR TRIM BOARD ASSEMBLY

  7. REMOVE BACK DOOR GLASS

  8. REMOVE BACK WINDOW OPENING TRIM

  9. CLEAN BACK DOOR GLASS

  10. CLEAN VEHICLE BODY

Back Door Glass -- Removal




1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE REAR WIPER ARM ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Open the wiper arm head cap..



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the nut and the arm and blade.



3. REMOVE REAR SPOILER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 grommets.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 3 nuts.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Windshield Windowglass.Back Door Glass.Back Door Glass  Removal
  1. Put protective tape around the rear spoiler.

    Text in Illustration
    *1
    Protective Tape
  1. Detach the 4 clips and remove the rear spoiler.



4. REMOVE BACK DOOR GLASS CHANNEL LH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Windshield Windowglass.Back Door Glass.Back Door Glass  Removal
  1. Using a clip remover, remove the 2 clips.

  1. Using a screwdriver, detach the tape and remove the channel.

    HINT:
    Tape the screwdriver tip before use.


5. REMOVE BACK DOOR GLASS CHANNEL RH
HINT:
Use the same procedure described for the LH side.


6. REMOVE BACK DOOR TRIM BOARD ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Detach the 16 clips and remove the back door trim board.



7. REMOVE BACK DOOR GLASS
  1. Disconnect the rear window defogger connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Windshield Windowglass.Back Door Glass.Back Door Glass  Removal
  1. Apply protective tape to the outer surface of the vehicle body to prevent scratches.

    NOTICE:
    When separating the back door glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Windshield Windowglass.Back Door Glass.Back Door Glass  Removal
  1. From the interior, insert a piano wire between the vehicle body and back door glass as shown in the illustration.

  1. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

  1. Cut through the adhesive by pulling the piano wire around the back door glass.

    NOTICE:
    Leave as much adhesive on the vehicle body as possible when removing the back door glass.
  1. Using suction cups, remove the back door glass.



8. REMOVE BACK WINDOW OPENING TRIM
  1. Remove the back window opening trim.



9. CLEAN BACK DOOR GLASS


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Windshield Windowglass.Back Door Glass.Back Door Glass  Removal
  1. Clean the outer edge of the back door glass with non-residue solvent.

    NOTICE:
    1. Do not touch the back door glass surface after cleaning it.
    2. Be careful not to damage the glass.
    3. Even if using new back door glass, clean the back door glass with non-residue solvent.


10. CLEAN VEHICLE BODY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Windshield Windowglass.Back Door Glass.Back Door Glass  Removal
  1. Using a scraper, remove the moulding and adhesive from the back door glass.

  1. Clean and shape the contact surface of the vehicle body.

    1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

      HINT:
      Leave as much adhesive on the vehicle body as possible.
      NOTICE:
      Be careful not to damage the vehicle body.
    2. Clean the contact surface of the vehicle body with cleaner.

      HINT:
      Even if all the adhesive has been removed, clean the vehicle body.