Back Door Glass -- Removal |
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- CAUTION:
- Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE REAR WIPER ARM ASSEMBLY |
Open the wiper arm head cap..
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Remove the nut and the arm and blade.
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3. REMOVE REAR SPOILER |
Remove the 2 grommets.
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Remove the 3 nuts.
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Put protective tape around the rear spoiler.
Text in Illustration *1 Protective Tape
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Detach the 4 clips and remove the rear spoiler.
4. REMOVE BACK DOOR GLASS CHANNEL LH |
Using a clip remover, remove the 2 clips.
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Using a screwdriver, detach the tape and remove the channel.
- HINT:
- Tape the screwdriver tip before use.
5. REMOVE BACK DOOR GLASS CHANNEL RH |
- HINT:
- Use the same procedure described for the LH side.
6. REMOVE BACK DOOR TRIM BOARD ASSEMBLY |
Detach the 16 clips and remove the back door trim board.
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7. REMOVE BACK DOOR GLASS |
Disconnect the rear window defogger connector.
Apply protective tape to the outer surface of the vehicle body to prevent scratches.
- NOTICE:
- When separating the back door glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
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From the interior, insert a piano wire between the vehicle body and back door glass as shown in the illustration.
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Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
Cut through the adhesive by pulling the piano wire around the back door glass.
- NOTICE:
- Leave as much adhesive on the vehicle body as possible when removing the back door glass.
Using suction cups, remove the back door glass.
8. REMOVE BACK WINDOW OPENING TRIM |
Remove the back window opening trim.
9. CLEAN BACK DOOR GLASS |
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Clean the outer edge of the back door glass with non-residue solvent.
- NOTICE:
- Do not touch the back door glass surface after cleaning it.
- Be careful not to damage the glass.
- Even if using new back door glass, clean the back door glass with non-residue solvent.
10. CLEAN VEHICLE BODY |
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Using a scraper, remove the moulding and adhesive from the back door glass.
Clean and shape the contact surface of the vehicle body.
On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
- HINT:
- Leave as much adhesive on the vehicle body as possible.
- NOTICE:
- Be careful not to damage the vehicle body.
Clean the contact surface of the vehicle body with cleaner.
- HINT:
- Even if all the adhesive has been removed, clean the vehicle body.