Back Door Glass Installation

Apply Primer G to the installation part of the clips.

HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

Install the 3 new spacers and 2 new clips onto the glass as shown in the illustration.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply Primer G to the glass where the adhesive dam will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Standard:

Area	Specified Condition
a	10.0 mm (0.394 in.)

Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in the illustration.

Standard:

Area	Specified Condition
a	3.2 mm (0.126 in.)
b	11.2 mm (0.441 in.)
c	4.0 mm (0.157 in.)

Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in the illustration.

Standard:

Area	Specified Condition
a	3.8 mm (0.150 in.)
b	9.0 mm (0.354 in.)

Install the back window opening trim.

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not apply primer to the adhesive.
   
3. Throw away any leftover primer.
   
4. Do not apply too much primer.
   

Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

Standard:

Area	Specified Condition
a	14.0 mm (0.551 in.)
b	16.2 mm (0.638 in.)
c	8.0 mm (0.315 in.)

HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply adhesive to the back door glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of the cartridge nozzle as shown in the illustration below.
   

   HINT:

   After cutting off the tip, use all adhesive within the time written in the table below.

   Usage Time Frame:

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
   





3. Apply adhesive to the back door glass as shown in the illustration.
   
   

   
   
   
   

   Standard:

   Area	Specified Condition
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	14.0 mm (0.551 in.)
   d	16.2 mm (0.638 in.)

Install the back door glass to the vehicle body.

1. Hold the back window glass in place securely with tape or equivalent until the adhesive has hardened.
   

   NOTICE:

   1. Allow the primer coating to dry for 3 minutes or more.
      
   2. Check that the clips are attached to the vehicle body correctly.
      
   3. Check the clearance between the vehicle body and glass.
      

2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.
   





3. Using a scraper, remove any excess or protruding adhesive.
   

   HINT:

   Apply adhesive onto the glass rim.

   NOTICE:

   Do not drive the vehicle within the time written in the table below.

   Minimum Time:

   Temperature	Minimum Time Prior to Driving Vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

Attach the 16 clips to install the back door trim board.

Clean the vehicle body surface.

1. Using a heat light, heat the vehicle body surface.
   

2. Remove the double-sided tape from the vehicle body.
   

3. Wipe off any tape adhesive residue with cleaner.
   

Install a new back door glass channel.

1. Using a heat light, heat the vehicle body.
   

2. Remove the peeling paper from the face of a new back door glass channel.
   

   HINT:

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

3. Install the back door glass channel.
   

   HINT:

   Press the back door glass channel firmly to install it.

4. Install the 2 clips.
   

Attach the 4 clips to install the rear spoiler.

Install the 3 nuts.

Torque:

7.8 N*m{80 kgf*cm, 69 in.*lbf}

Install the 2 grommets.

Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

Clean the wiper pivot serration with a wire brush.

Install the arm and blade with the nut. Make sure that the arm and blade comes to the position shown in the illustration.

Torque:

8.4 N*m{86 kgf*cm, 74 in.*lbf}

HINT:

1. Hold down the arm hinge by hand while tightening the nut.
   
2. Install the arm and blade so that the rear wiper blade is aligned with the ceramic line.
   

   Text in Illustration

   *1	Ceramic Line

Operate the rear wiper while spraying water or washer fluid on the glass. Ensure that there is no interference between the blade and pillar.

Close the wiper arm head cap.

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.