Starter (For Denso Made) Reassembly

Install a new O-ring to the groove of the starter drive end housing.

Apply high-temperature grease to the idler gear, pinion gear, steel ball, return spring, clutch roller and retainer.

Install the steel ball.

Insert the return spring into the starter clutch hole.

Install the starter clutch, pinion gear, idler gear, retainer and clutch roller to the starter drive housing.

Install the starter drive housing to the magnet starter switch assembly with the 2 screws.

Torque:

9.3 N*m{95 kgf*cm, 82 in.*lbf}

Apply high-temperature grease to the starter armature bearing.

Using a press, press the starter armature into the starter yoke assembly to install it.

Align the claw of the brush holder with the claw groove of the starter yoke assembly.

Install the brush holder to the starter yoke assembly.

Install the 4 starter yoke brushes to the brush holder.

1. Using a screwdriver, pull back the spring.
   

2. Install the brush to the brush holder.
   

   NOTICE:

   Check that the positive (+) lead wires are not grounded.

Install a new O-ring to the groove of the starter yoke assembly.

Align the punch mark of the starter yoke assembly with the line of the magnet starter switch assembly and install the starter yoke assembly.

Install 2 new O-rings to the bolts.

Install the 2 bolts.

Torque:

12.7 N*m{130 kgf*cm, 9 ft.*lbf}

Connect the lead wire to terminal C with the nut.

Torque:

5.9 N*m{60 kgf*cm, 52 in.*lbf}