Steering Column Assembly Disassembly


  1. REMOVE STEERING SLIDING WITH COUPLING YOKE SUB-ASSEMBLY

  2. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

  3. INSPECT STEERING COLUMN ASSEMBLY

  4. REMOVE TRANSPONDER KEY AMPLIFIER

  5. REMOVE STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY

  6. REMOVE STEERING COLUMN UPPER CLAMP

  7. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY

  8. REMOVE UNLOCK WARNING SWITCH ASSEMBLY

  9. REMOVE IGNITION SWITCH ASSEMBLY

  10. REMOVE KEY INTERLOCK SOLENOID

  11. REMOVE STEERING MAIN SHAFT ASSEMBLY

Steering Column Assembly -- Disassembly



1. REMOVE STEERING SLIDING WITH COUPLING YOKE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Place matchmarks on the steering main shaft and yoke.

  1. Remove the bolt and yoke.



2. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Place matchmarks on the intermediate shaft and steering link.

  1. Remove the bolt and intermediate shaft from the steering link.



3. INSPECT STEERING COLUMN ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Measure the length of the steering main shaft.

    Standard length:
    385.0 mm (15.157 in.)


4. REMOVE TRANSPONDER KEY AMPLIFIER


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Using a screwdriver, widen the claw hanging onto the upper bracket by approximately 1.0 mm (0.039 in.).

  1. Pull out the transponder key amplifier with the claw open.



5. REMOVE STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Using a 3 mm pin punch, mark the center of the 2 tapered-head bolts.

  1. Using a 3 to 4 mm drill bit, drill into the 2 tapered-head bolts.

  1. Using a screw extractor, remove the 2 bolts and bracket.



6. REMOVE STEERING COLUMN UPPER CLAMP


7. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Turn the ignition switch lock cylinder to the ACC position.

  1. Push down the stop pin with a screwdriver and pull out the ignition switch lock cylinder.



8. REMOVE UNLOCK WARNING SWITCH ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Detach the 2 claws and remove the switch.



9. REMOVE IGNITION SWITCH ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Detach the 2 claws and remove the switch from the steering column upper bracket.



10. REMOVE KEY INTERLOCK SOLENOID


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Remove the 2 screws and solenoid from the steering column upper bracket.



11. REMOVE STEERING MAIN SHAFT ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Using a snap ring expander, remove the main shaft snap ring (outer side).



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Using a brass bar and hammer, tap out the steering main shaft and steering main shaft bearing.

    NOTICE:
    Be careful not to drop the steering main shaft.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Disassembly
  1. Using a snap ring expander, remove the steering main shaft snap ring (inner side).