Steering Column Assembly Reassembly


  1. INSTALL STEERING MAIN SHAFT ASSEMBLY

  2. INSTALL STEERING MAIN SHAFT BEARING

  3. INSTALL KEY INTERLOCK SOLENOID

  4. INSTALL IGNITION SWITCH ASSEMBLY

  5. INSTALL UNLOCK WARNING SWITCH ASSEMBLY

  6. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY

  7. INSPECT STEERING LOCK OPERATION

  8. INSTALL STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY

  9. INSTALL TRANSPONDER KEY AMPLIFIER

  10. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

  11. INSTALL STEERING SLIDING WITH COUPLING YOKE SUB-ASSEMBLY

Steering Column Assembly -- Reassembly



1. INSTALL STEERING MAIN SHAFT ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Using a snap ring expander, install a new steering main shaft snap ring (inner side) to the steering main shaft.

  1. Install the steering main shaft to the steering column tube.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Using a snap ring expander, install a steering main shaft snap ring (outer side).



2. INSTALL STEERING MAIN SHAFT BEARING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Using SST and a hammer, tap in a new bearing.

    SST
    09608-06041


3. INSTALL KEY INTERLOCK SOLENOID


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Install the solenoid to the steering column upper bracket with the 2 screws.



4. INSTALL IGNITION SWITCH ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Install the switch to the steering column upper bracket with the 2 claws.



5. INSTALL UNLOCK WARNING SWITCH ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Install the switch to the steering column upper bracket with the 2 claws.



6. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY
  1. Make sure that the lock cylinder is on ACC.

  1. Install the ignition switch lock cylinder.



7. INSPECT STEERING LOCK OPERATION
  1. Check that the steering lock mechanism is activated when the key is removed.

  1. Check that the steering lock mechanism is deactivated when the key is inserted and turned to the ACC position.
    If there is any abnormality, replace the ignition switch lock cylinder assembly.



8. INSTALL STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Install the steering column upper bracket and steering column upper clamp with 2 new tapered-head bolts.

  1. Tighten the 2 tapered-head bolts until the bolt heads break off.



9. INSTALL TRANSPONDER KEY AMPLIFIER


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Align the amplifier with the installation position of the upper bracket.

  1. Push up the amplifier and connect it to the upper bracket.

    NOTICE:
    Do not apply excessive force to the amplifier as it may be damaged.


10. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Align the matchmarks on the steering intermediate shaft and steering link.

  1. Install the steering intermediate shaft to the steering link with the bolt.

    Torque:
    35 N*m{35 kgf*cm, 26 ft.*lbf}


11. INSTALL STEERING SLIDING WITH COUPLING YOKE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Steering Column.Steering Column Assembly.Steering Column Assembly  Reassembly
  1. Align the matchmarks on the yoke and steering main shaft.

  1. Install the steering yoke with the bolt.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}