Generator -- Disassembly |
| 1. INSPECT GENERATOR WITH VACUUM PUMP ASSEMBLY |
Mount the generator in a vise.
 |
Insert a screwdriver to hold the generator rotor.
Hold the bolt and nut to the pulley.
Set a dial indicator.
Turn the pulley and measure the backlash between the generator rotor and vacuum pump shaft.
- Maximum backlash:
- 1.6 mm (0.063 in.)
| 2. REMOVE VACUUM PUMP ASSEMBLY |
Place matchmarks as shown in the illustration.
 |
Remove the 4 bolts and vacuum pump.
| 3. REMOVE GENERATOR REAR END COVER |
Remove the nut and terminal insulator.
 |
Remove the bolt, 3 nuts, plate terminal and rear end cover.
| 4. REMOVE BRUSH HOLDER AND REGULATOR |
Remove the brush holder cover.
Remove the 2 screws and brush holder.
 |
Remove the seal plate.
Remove the 3 screws and regulator.
| 5. REMOVE GENERATOR HOLDER WITH RECTIFIER |
Remove the 4 screws and generator holder with rectifier.
 |
Remove the 4 rubber insulators.
| 6. REMOVE GENERATOR RECTIFIER END FRAME |
Remove the 4 nuts and cord clamp.
 |
Using SST, remove the rectifier end frame.
- SST
- 09286-46011
 |
Remove the washer from the rotor.
| 7. REMOVE GENERATOR ROTOR ASSEMBLY |
Using SST and a press, press out the rotor.
- SST
- 09950-60010(09951-00180)
09950-70010(09951-07100)
 |