Radiator Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE RADIATOR GRILLE

  3. REMOVE RADIATOR SIDE DEFLECTOR LH

  4. REMOVE RADIATOR SIDE DEFLECTOR RH

  5. REMOVE NO. 1 ENGINE UNDER COVER

  6. DRAIN ENGINE COOLANT

  7. REMOVE RADIATOR HOSE INLET

  8. DISCONNECT RADIATOR HOSE OUTLET

  9. REMOVE FAN SHROUD

  10. REMOVE RADIATOR ASSEMBLY

Radiator -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation.


2. REMOVE RADIATOR GRILLE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Cooling.Radiator.Radiator  Removal
  1. Remove the 2 screws.

  1. Using a clip remover, remove the 2 clips.

  1. Pull the radiator grille in the direction indicated by the arrow in the illustration to detach the 6 claws and remove the radiator grille.



3. REMOVE RADIATOR SIDE DEFLECTOR LH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a clip remover, remove the 2 clips.

  1. Detach the claw and remove the deflector.



4. REMOVE RADIATOR SIDE DEFLECTOR RH
  1. Using a clip remover, remove the 2 clips.

  1. Detach the claw and remove the deflector.



5. REMOVE NO. 1 ENGINE UNDER COVER
  1. Remove the 4 bolts and cover.



6. DRAIN ENGINE COOLANT
  1. Remove the radiator cap.



  1. Loosen the cylinder block drain cock plug and radiator drain cock plug, and then drain the coolant.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Cooling.Radiator.Radiator  Removal



7. REMOVE RADIATOR HOSE INLET
  1. Remove the hose from the radiator tank upper and engine.



8. DISCONNECT RADIATOR HOSE OUTLET
  1. Disconnect the hose from the radiator tank lower.



9. REMOVE FAN SHROUD


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Cooling.Radiator.Radiator  Removal
  1. Disconnect the reservoir hose from the radiator tank upper.

  1. Loosen the 4 nuts holding the fluid coupling fan.

  1. Remove the drive belt (Toyota Fortuner RM000000YMP008X.html).

  1. Remove the 2 bolts holding the fan shroud.

  1. Remove the 4 nuts holding the fluid coupling fan, and then remove the shroud together with the coupling fan.

    NOTICE:
    Be careful not to damage the radiator core.
  1. Remove the fan pulley from the water pump.



10. REMOVE RADIATOR ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the 2 front airbag sensor connectors.

  1. Using a clip remover, detach the 4 clamps shown in the illustration from the radiator side.

    HINT:
    Tape the clip remover tip before use.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Cooling.Radiator.Radiator  Removal
  1. Remove the 4 bolts and radiator.