Electric Egr Control Valve Installation

Install the valve with the bolt.

Torque:

3.5 N*m{36 kgf*cm, 31 in.*lbf}

Install a new gasket and the EGR valve.

Install 2 new gaskets and the pipe with the 2 nuts and 2 bolts.

Torque:

13 N*m{133 kgf*cm, 10 ft.*lbf}

HINT:

The gasket's claws should be on the pipe side.

Install a new gasket and the air connector with the 2 nuts and bolt.

Torque:

20 N*m{204 kgf*cm, 15 ft.*lbf}

Install the bracket with the 3 bolts.

Torque:

20 N*m{204 kgf*cm, 15 ft.*lbf}

Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

Torque:

20 N*m{204 kgf*cm, 15 ft.*lbf}

Connect the throttle control motor connector.

Connect the throttle position sensor connector.

Install the bracket with the 2 bolts.

Torque:

20 N*m{204 kgf*cm, 15 ft.*lbf}

Connect the vacuum hoses to the 3 locations.

Connect the 2 connectors.

Install a new gasket and the intake air connector with the 4 bolts.

Torque:

10 N*m{102 kgf*cm, 7 ft.*lbf}

Using a 22 mm deep socket wrench, install a new gasket and the IAT sensor.

Torque:

29.4 N*m{300 kgf*cm, 22 ft.*lbf}

Install the CAC with the 4 bolts.

Torque:

32 N*m{326 kgf*cm, 24 ft.*lbf} for bolt A

Torque:

12 N*m{122 kgf*cm, 9 ft.*lbf} for bolt B

Install a new No. 2 air hose and then tighten the 2 hose clamps.

Torque:

6.5 N*m{66 kgf*cm, 58 in.*lbf}

Tighten the 2 hose clamps of the No. 1 air hose.

Torque:

6.5 N*m{66 kgf*cm, 58 in.*lbf}

Connect the diesel turbo IAT sensor connector.

Install the engine cover with the 3 bolts and 2 nuts.

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}