Generator Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE AIR CLEANER ASSEMBLY

  3. REMOVE COOLER COMPRESSOR V BELT (w/ Air Conditioning System)

  4. REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning System)

  5. REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning System)

  6. REMOVE FAN BELT ADJUSTING BAR (w/o Air Conditioning System)

  7. DISCONNECT COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)

  8. REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)

  9. REMOVE GENERATOR ASSEMBLY

Generator -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation.


2. REMOVE AIR CLEANER ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the IAT sensor connector.

  1. Loosen the air cleaner hose clamp.

  1. Remove the 2 bolts and air cleaner.



3. REMOVE COOLER COMPRESSOR V BELT (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Removal
  1. Loosen nut A and bolt B, and remove the V belt.



4. REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Removal
  1. Loosen the bolts A and B.

  1. Loosen adjusting bolt C, and remove the V belt.



5. REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Removal
  1. Loosen the bolts A and B, and remove the V belt.



6. REMOVE FAN BELT ADJUSTING BAR (w/o Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 3 bolts and fan belt adjusting bar.



7. DISCONNECT COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the compressor connector.

  1. Remove the 4 bolts and disconnect the cooler compressor.

    HINT:
    It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.


8. REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Removal
  1. Remove the bolt and spacer.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Charging.Generator.Generator  Removal
  1. Remove the 4 bolts and compressor mounting bracket.



9. REMOVE GENERATOR ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Detach the terminal cap.

  1. Remove the nut and generator wire.

  1. Disconnect the generator connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the union bolt to disconnect the vacuum pump hose and remove the 2 gaskets.

  1. Remove the union bolt to disconnect the vacuum pump oil inlet hose and remove the 2 gaskets.

  1. Detach the vacuum pump oil inlet hose from the cord clip.

  1. Disconnect the vacuum pump oil outlet hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and generator.