Windshield Glass -- Removal |
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- CAUTION:
- Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
2. REMOVE INNER REAR VIEW MIRROR ASSEMBLY |
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Push the cover in the direction indicated by the arrows labeled A and remove it.
While holding down the claw in the direction of the black arrow labeled B, slide the mirror in the direction of the white arrow and remove it.
3. REMOVE FRONT DOOR OPENING TRIM LH |
Partially remove the front door opening trim weatherstrip LH so that the front pillar garnish LH can be removed (Toyota Fortuner RM000001JVR00MX_01_0005.html).
4. REMOVE FRONT DOOR OPENING TRIM RH |
- HINT:
- Use the same procedures described for the LH side.
5. REMOVE FRONT ASSIST GRIP SUB-ASSEMBLY |
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- HINT:
- Use the same procedure for both front assist grips.
Remove the 2 screws and front assist grip.
6. REMOVE FRONT PILLAR GARNISH LH |
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Detach the 2 clips and 2 guides and remove the front pillar garnish.
w/ Curtain Shield Airbag:
Protect the curtain shield airbag assembly.Thoroughly cover the airbag with a cloth or nylon sheet and fix the ends of the cover with adhesive tape, as shown in the illustration.
- NOTICE:
- Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.
Text in Illustration *1 Protective Cover *2 Adhesive Tape
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7. REMOVE FRONT PILLAR GARNISH RH |
- HINT:
- Use the same procedure described for the LH side.
8. REMOVE MAP LIGHT ASSEMBLY |
Remove the 2 screws.
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Detach the 2 guides and remove the map light assembly.
Disconnect the connector.
9. REMOVE NO. 1 ROOM LIGHT ASSEMBLY |
Using a screwdriver wrapped with protective tape, detach the 4 claws and remove the lens.
- HINT:
- Protective tape the screwdriver tip before use.
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Remove the 2 screws and room light.
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Disconnect the light connector.
10. REMOVE VISOR ASSEMBLY LH |
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Detach the guide.
Remove the 2 screws and visor.
11. REMOVE VISOR ASSEMBLY RH |
- HINT:
- Use the same procedure described for the LH side.
12. REMOVE VISOR HOLDER LH |
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Remove the screw.
Detach the 2 claws and remove the visor holder.
13. REMOVE VISOR HOLDER RH |
- HINT:
- Use the same procedure described for the LH side.
14. REMOVE ASSIST GRIP |
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- HINT:
- Use the same procedure for all assist grips.
Using a screwdriver, detach the 4 claws and open the 2 covers.
- HINT:
- Tape the screwdriver tip before use.
Text in Illustration *1 Protective Tape
Remove the 2 screws and assist grip.
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15. REMOVE ROOF HEADLINING ASSEMBLY |
Partially remove the roof headlining (Toyota Fortuner RM000001JVR00MX_01_0042.html).
- HINT:
- It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed.
16. REMOVE FRONT WIPER ARM HEAD CAP |
Remove the 2 caps.
17. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH |
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Remove the nut and arm and blade.
18. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH |
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Remove the nut and arm and blade.
19. REMOVE HOOD TO COWL TOP SEAL |
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Detach the 9 clips and remove the seal.
20. REMOVE COWL TOP VENTILATOR LOUVER LH |
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Detach the 4 claws and remove the louver.
21. REMOVE COWL TOP VENTILATOR LOUVER RH |
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Detach the 5 claws and remove the louver.
22. REMOVE OUTER UPPER WINDSHIELD MOULDING |
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Using a knife, cut off the moulding as shown in the illustration.
- NOTICE:
- Be careful not to damage the vehicle body.
Remove the remaining moulding.
- HINT:
- Make a partial cut in the moulding. Then pull and remove it by hand.
23. REMOVE WINDSHIELD GLASS |
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Apply protective tape to the outer surface of the vehicle body to prevent scratches.
From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.
Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
- NOTICE:
- When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
- To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.
Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.
- HINT:
- Matchmarks do not need to be placed if not reusing the glass.
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Cut through the adhesive by pulling the piano wire around the glass.
- NOTICE:
- Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.
Remove the stoppers.
Using suction cups, remove the glass.
24. CLEAN WINDSHIELD GLASS |
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Using a scraper, remove the damaged stoppers, dams and adhesive sticking to the glass.
Clean the outer edges of the glass with non-residue solvent.
- NOTICE:
- Do not touch the glass surface after cleaning it.
- Even if using new glass, clean it with non-residue solvent.
25. CLEAN VEHICLE BODY |
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Clean and shape the contact surface of the vehicle body.
On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
- HINT:
- Leave as much adhesive on the vehicle body as possible.
- NOTICE:
- Be careful not to damage the vehicle body.
Clean the contact surface of the vehicle body with cleaner.
- HINT:
- Even if all the adhesive has been removed, clean the vehicle body.