Automatic Transmission Assembly Installation

Inspect the torque converter clutch (Toyota Fortuner RM0000013F2007X.html).

Install the torque converter clutch to the automatic transmission.

Using a vernier caliper and straightedge, measure dimension A between the transmission and the end surface of the drive plate.

Standard dimension:

A = 22.28 mm (0.8772 in.)

Using a vernier caliper and straightedge, measure dimension B shown in the illustration. Check that B is greater than A.

Standard dimension:

B = A + 1.00 mm (0.0394 in.) or more

Install the transfer (Toyota Fortuner RM000001HGT001X_01_0003.html).

Install the transmission to the engine with the 9 bolts.

Torque:

71 N*m{720 kgf*cm, 53 ft.*lbf}for bolt A

37 N*m{380 kgf*cm, 27 ft.*lbf}for bolt B

Hold the crankshaft pulley bolt with a wrench and install the 6 torque converter clutch mounting bolts.

Torque:

48 N*m{489 kgf*cm, 35 ft.*lbf}

HINT:

First install the black bolt, and then the other 5 bolts.

Install the starter (Toyota Fortuner RM0000013XI00DX.html).

Transmission side:
Connect the connectors.

1. Connect the park/neutral position switch connector.
   

2. Connect the transmission wire connector.
   

3. Connect the 2 speed sensor connectors.
   

Transfer side:
Connect the connectors.

1. Connect the No. 1 indicator switch connector.
   

2. Connect the No. 2 indicator switch connector.
   

3. Connect the speed sensor connector.
   

Install the engine mounting insulator to the transmission with the 4 bolts.

Torque:

65 N*m{663 kgf*cm, 48 ft.*lbf}

*1: Install the 4 set bolts of the engine mounting insulator.

Torque:

27 N*m{275 kgf*cm, 20 ft.*lbf}

*2: Install the frame crossmember with the 4 bolts and 4 nuts.

Torque:

50 N*m{510 kgf*cm, 37 ft.*lbf}

Install the control cable bracket with the 2 bolts.

Torque:

28 N*m{286 kgf*cm, 21 ft.*lbf}

Connect the control cable with the clip.

Connect the control cable with the nut.

Torque:

14 N*m{143 kgf*cm, 10 ft.*lbf}

Loosely install the tip of the oil cooler tube inlet to the automatic transmission by hand.

Loosely install the tip of the oil cooler tube outlet to the automatic transmission by hand.

Install the 2 clamps with the 2 bolts.

Torque:

5.0 N*m{50 kgf*cm, 43 in.*lbf}

Using a union nut wrench, tighten the inlet and outlet tubes.

Torque:

34 N*m{346 kgf*cm, 25 ft.*lbf}

NOTICE:

Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Toyota Fortuner RM000000UYX010X.html).

Set a new gasket to the RH cylinder head with the oval shape facing forward.

NOTICE:

Be careful of the installation direction.

Install the exhaust manifold with the 6 nuts. Uniformly tighten the nuts in several passes.

Torque:

21 N*m{214 kgf*cm, 15 ft.*lbf}

Connect the A/F sensor connector.

Set a new gasket to the LH cylinder head with the oval shape facing backward.

NOTICE:

Be careful of the installation direction.

Install the exhaust manifold with the 6 nuts. Uniformly tighten the nuts in several passes.

Torque:

21 N*m{214 kgf*cm, 15 ft.*lbf}

Connect the A/F sensor connector.

Install the manifold stay with the 3 bolts.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Install the manifold stay with the 3 bolts.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Install the rear propeller shaft (Toyota Fortuner RM000000ZZ1008X.html).

Install the front propeller shaft (Toyota Fortuner RM000000ZYG008X.html).

Install the exhaust pipe (Toyota Fortuner RM000001216003X.html).

Install the protector with the 4 bolts.

Torque:

18 N*m{283 kgf*cm, 13 ft.*lbf}

Install the transfer shift lever to the shift lever retainer.

Using needle-nose pliers, install the snap ring.

Install the transfer high and low shift lever with the 4 bolts.

Torque:

18 N*m{283 kgf*cm, 13 ft.*lbf}

Install the shift lever boot with the 4 screws.

Install the console box (Toyota Fortuner RM000000SQF004X_01_0019.html).

Add automatic transmission fluid (Toyota Fortuner RM0000013BU00KX.html).

Adjust the automatic transmission fluid (Toyota Fortuner RM0000013BU00KX.html).

Inspect the shift lever position (Toyota Fortuner RM0000013EW00AX.html).