Rear Door Installation

Attach the 33 clips to install the weatherstrip.

Install the clip indicated by the arrow in the illustration.

Install the door check to the door panel with the 2 bolts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf} for bolt A

HINT:

Install the door check so that the rivet head is facing upward.

Apply adhesive to the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Install the door check to the body panel with the bolt.

Torque:

30 N*m{306 kgf*cm, 22 ft.*lbf} for bolt C

Attach the 2 claws to install the pad.

Attach the 2 claws to install the pad.

Using a T30 "TORX" socket, install the frame with the screw.

Torque:

4.0 N*m{91 kgf*cm, 35 in.*lbf}

Install the handle by pushing it in the direction of the arrows in the illustration.

NOTICE:

If the bellcrank lever is not pulled and held when installing the handle, the bellcrank lever will interfere with the handle and become damaged.

Using a T30 "TORX" socket, install the cover (with the door lock key cylinder installed) with the screw.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

Install a new door lock wire harness packing.

NOTICE:

1. When reinstalling the door lock, always use new packing.
   
2. Do not allow grease or dirt to contaminate the gap between the door panel and packing.
   
3. Old or damaged packing cannot effectively protect against water, which can damage the door lock.
   

Apply adhesive to the threads of the 3 screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Using a T30 "TORX" socket, install the door lock with the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Connect the door lock connector.

Install the quarter window glass weatherstrip on the glass.

NOTICE:

Be careful not to damage the glass.

Install the quarter window glass as indicated by the arrow in the illustration.

Install the division bar with the 2 bolts and screw.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Using a T25 "TORX" driver, install the motor with the 3 screws.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Install the regulator with the 4 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 ft.*lbf}

Connect the connector.

Install the glass run.

Install the glass to the door panel.

HINT:

Insert a cushion inside the door panel to prevent the door glass from being scratched.

NOTICE:

Be careful not to damage the glass.

Apply new butyl tape to the door as shown in the illustration.

Install a new service hole cover.

HINT:

1. When installing the service hole cover, pull out the links and connectors through the service hole cover.
   
2. There should be no wrinkles or folds after attaching the service hole cover.
   
3. After attaching the service hole cover, check the sealing quality.
   

Install the 2 grommets.

Install the bracket with the 2 screws.

Connect the 2 cables to the inside handle.

Move the inside handle in the direction indicated by the arrow in the illustration to install the inside handle.

Attach the claws to install the weatherstrip.

HINT:

Confirm that the moulding is firmly installed.

Using an air riveter or hand riveter, install the speaker with 3 new rivets.

NOTICE:

1. Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
   


2. Confirm that the rivets are seated properly against the speaker.
   Do not tilt the riveter when installing the rivet to the speaker.
   Do not leave any space between the rivet head and speaker.
   


3. Do not leave any space between the speaker and door. Firmly hold together the 2 items while installing the rivet.
   

Connect the connector.

Attach the 5 claws to install the weatherstrip inner.

Attach the 10 clips to install the trim board.

Install the screw labeled B and clip labeled A.

Attach the 2 claws to install the window regulator switch.

Connect the switch connector.

Attach the 2 clips and 2 claws to install the base panel together with the switch.

Install the pull handle with the screw.