Condenser (For 5L-E) Removal


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE RADIATOR GRILLE

  4. REMOVE FRONT BUMPER COVER

  5. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

  6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  7. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

  8. REMOVE HOOD LOCK ASSEMBLY

  9. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER

  10. REMOVE COOLER CONDENSER ASSEMBLY

Condenser (For 5L-E) -- Removal



1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start up the engine.

  1. Turn the A/C switch ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation.


3. REMOVE RADIATOR GRILLE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Condenser (For 5L-E).Condenser (For 5L-E) Removal

  1. Remove the 2 screws.

  1. Using a clip remover, remove the 2 clips.

  1. Pull the radiator grille in the direction indicated by the arrow in the illustration to detach the 6 claws and remove the radiator grille.



4. REMOVE FRONT BUMPER COVER


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Using a clip remover, remove the 11 clips.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Condenser (For 5L-E).Condenser (For 5L-E) Removal

  1. Put protective tape under the front fender.

  1. Detach the 8 claws and remove the cover.

  1. Disconnect the 2 fog light connectors.



5. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Condenser (For 5L-E).Condenser (For 5L-E) Removal

  1. Using a clip remover, remove the 2 clips.

  1. Remove the 4 nuts and reinforcement.



6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the bolt and disconnect the discharge hose from the cooler condenser.

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


7. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Condenser (For 5L-E).Condenser (For 5L-E) Removal

  1. Remove the bolt and disconnect the A/C tube from the cooler condenser.

  1. Remove the O-ring from the A/C tube.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


8. REMOVE HOOD LOCK ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Condenser (For 5L-E).Condenser (For 5L-E) Removal

  1. Remove the 3 bolts and hood lock.



9. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 6 bolts and radiator support.



10. REMOVE COOLER CONDENSER ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the cooler condenser.