Compressor And Pulley (For 1Kd-Ftv) Removal


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE AIR CLEANER ASSEMBLY

  4. REMOVE DRIVE BELT

  5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

  6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  7. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor And Pulley (For 1Kd-Ftv) -- Removal



1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Start up the engine.

  1. Turn the A/C switch ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


3. REMOVE AIR CLEANER ASSEMBLY
  1. Disconnect the MAF meter connector.

  1. Loosen the hose clamp.

  1. Remove the 2 bolts and air cleaner.



4. REMOVE DRIVE BELT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Compressor And Pulley (For 1Kd-Ftv).Compressor And Pulley (For 1Kd-Ftv)  Removal
  1. While releasing the belt tension by turning the belt tensioner counterclockwise, remove the V-ribbed belt from the belt tensioner.



5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the suction hose from the compressor.

  1. Remove the O-ring from the suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the discharge hose from the compressor.

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


7. REMOVE COOLER COMPRESSOR ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 4 bolts and compressor.