Air Conditioning Unit (For Manual Air Conditioning System) Reassembly


  1. INSTALL NO. 1 COOLER THERMISTOR

  2. INSTALL COOLER EXPANSION VALVE

  3. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

  4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

  5. INSTALL BLOWER ASSEMBLY

  6. INSTALL HEATER CONTROL CABLE SUB-ASSEMBLY

  7. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

  8. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

Air Conditioning Unit (For Manual Air Conditioning System) -- Reassembly



1. INSTALL NO. 1 COOLER THERMISTOR


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Air Conditioning Unit (For Manual Air Conditioning System).Air Conditioning Unit (For Manual Air Conditioning System)  Reassembly
NOTICE:
If reusing the evaporator, do not insert the sensor at a location where the sensor was previously inserted. Insert the sensor within range C shown in the illustration.
  1. Insert the No. 1 cooler thermistor as shown in the illustration to install it.



2. INSTALL COOLER EXPANSION VALVE
  1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

    Compressor oil:
    ND-OIL 8 or equivalent
  1. Install the 2 O-rings to the cooler evaporator.

  1. Using a 4 mm socket hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

    Torque:
    3.5 N*m{35 kgf*cm, 30 in.*lbf}


3. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY
  1. Attach the clamp to install the No. 1 cooler evaporator sub-assembly.

  1. Attach the 3 claws to install the lower heater case.

  1. Install the 4 screws.



4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
  1. Attach the evaporator case to the blower case.

  1. Install the heater radiator unit sub-assembly with the screw.



5. INSTALL BLOWER ASSEMBLY
  1. Install the blower assembly with the 3 screws.



6. INSTALL HEATER CONTROL CABLE SUB-ASSEMBLY
  1. Attach the 3 claws to install the heater control cable sub-assembly.



7. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY
  1. Attach the 3 claws to install the air mix damper control cable sub-assembly.



8. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY
  1. Install the air conditioning amplifier assembly with the screw.

  1. Connect the connector.

  1. Attach the clamp.