Air Conditioning Unit (For Manual Air Conditioning System) Reassembly


  1. INSTALL EVAPORATOR TEMPERATURE SENSOR (w/ Air Conditioning System)

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (w/ Air Conditioning System)

  3. INSTALL COOLER EXPANSION VALVE (w/ Air Conditioning System)

  4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

  5. INSTALL MODE CONTROL CABLE SUB-ASSEMBLY

  6. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

Air Conditioning Unit (For Manual Air Conditioning System) -- Reassembly



1. INSTALL EVAPORATOR TEMPERATURE SENSOR (w/ Air Conditioning System)


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Air Conditioning Unit (For Manual Air Conditioning System).Air Conditioning Unit (For Manual Air Conditioning System)  Reassembly
NOTICE:
If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted. Insert the sensor within range C shown in the illustration.
  1. Insert the evaporator temperature sensor as shown in the illustration.



2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Air Conditioning Unit (For Manual Air Conditioning System).Air Conditioning Unit (For Manual Air Conditioning System)  Reassembly
  1. Install the cooler evaporator on the case.

  1. Attach the temperature sensor clamp.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Air Conditioning Unit (For Manual Air Conditioning System).Air Conditioning Unit (For Manual Air Conditioning System)  Reassembly
  1. Attach the 4 claws to install the cover.

  1. Install the 4 screws.



3. INSTALL COOLER EXPANSION VALVE (w/ Air Conditioning System)


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

    Compressor oil:
    ND-OIL 8 or equivalent
  1. Install the 2 O-rings to the cooler evaporator.

  1. Install the cooler expansion valve.

  1. Using a 4 mm hexagon wrench, install the A/C tube with the 2 hexagon bolts.

    Torque:
    3.5 N*m{35 kgf*cm, 30 in.*lbf}


4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the heater radiator with the screw.

  1. Attach the evaporator case to the blower case.



5. INSTALL MODE CONTROL CABLE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Attach the 3 claws to install the cable.



6. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Attach the 3 claws to install the cable.

  1. Attach the evaporator case to the blower case.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the cable with the 2 screws.