Air Conditioning Unit (For Manual Air Conditioning System) Disassembly


  1. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

  2. REMOVE MODE CONTROL CABLE SUB-ASSEMBLY

  3. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

  4. REMOVE COOLER EXPANSION VALVE (w/ Air Conditioning System)

  5. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (w/ Air Conditioning System)

  6. REMOVE EVAPORATOR TEMPERATURE SENSOR (w/ Air Conditioning System)

Air Conditioning Unit (For Manual Air Conditioning System) -- Disassembly



1. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 screws.

  1. Detach the evaporator case from the blower case.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Detach the 3 claws and remove the cable.



2. REMOVE MODE CONTROL CABLE SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Detach the 3 claws and remove the cable.



3. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the screw and heater radiator.



4. REMOVE COOLER EXPANSION VALVE (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.

  1. Remove the cooler expansion valve and 2 O-rings from the cooler evaporator.



5. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Air Conditioning Unit (For Manual Air Conditioning System).Air Conditioning Unit (For Manual Air Conditioning System)  Disassembly
  1. Remove the 4 screws.

  1. Detach the 4 claws and remove the cover.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Detach the cooler thermistor clamp.

  1. Remove the cooler thermistor and cooler evaporator from the case.



6. REMOVE EVAPORATOR TEMPERATURE SENSOR (w/ Air Conditioning System)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Air Conditioning Unit (For Manual Air Conditioning System).Air Conditioning Unit (For Manual Air Conditioning System)  Disassembly
  1. Disconnect the cooler thermistor clamp from the cooler evaporator.