Blower Unit (For Manual Air Conditioning System) Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY UPPER

  3. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY LOWER

  4. REMOVE NO. 2 HEATER TO REGISTER DUCT

  5. REMOVE NO. 1 HEATER TO REGISTER DUCT

  6. REMOVE NO. 3 HEATER TO REGISTER DUCT

  7. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

  8. REMOVE NO. 4 AIR DUCT

  9. REMOVE STEERING COLUMN ASSEMBLY

  10. REMOVE ECM

  11. REMOVE INSTRUMENT PANEL REINFORCEMENT

  12. REMOVE BLOWER ASSEMBLY

Blower Unit (For Manual Air Conditioning System) -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY UPPER
  1. Remove the instrument panel upper (Toyota Fortuner RM000000SQC007X_01_0111.html).



3. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY LOWER
  1. Remove the instrument panel lower (Toyota Fortuner RM000000SQH004X_01_0029.html).



4. REMOVE NO. 2 HEATER TO REGISTER DUCT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Remove the clip and duct.



5. REMOVE NO. 1 HEATER TO REGISTER DUCT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Detach the 3 claws and remove the duct.



6. REMOVE NO. 3 HEATER TO REGISTER DUCT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Detach the 4 claws and remove the duct.



7. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Remove the 3 nuts, 2 bolts, 2 clamps and instrument panel brace.

  1. Disconnect the connectors and remove the instrument panel junction block.



8. REMOVE NO. 4 AIR DUCT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Detach the 2 claws and remove the duct.



9. REMOVE STEERING COLUMN ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Remove the 3 bolts and cover.

  1. Remove the 3 bolts and pull out the steering column together with the steering sliding with coupling yoke.



10. REMOVE ECM
For 1GR-FE, refer to the following procedures (Toyota Fortuner RM000000VW200DX_01_0007.html).
For 1KD-FTV, refer to the following procedures (Toyota Fortuner RM0000013Z0004X_01_0005.html).


11. REMOVE INSTRUMENT PANEL REINFORCEMENT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Disconnect the connector, 2 clamps and wire harness.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Disconnect the connector and wire harness.

  1. Detach the 3 clamps.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Remove the 2 bolts and disconnect the ground wires from the instrument panel reinforcement.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal
  1. Remove the grommet from the vehicle body.

  1. Release the 12 clamps.



  1. Disconnect the connectors.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal



  1. Remove the 3 bolts.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal



  1. Remove the 7 bolts and instrument panel reinforcement.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Blower Unit (For Manual Air Conditioning System).Blower Unit (For Manual Air Conditioning System)  Removal



12. REMOVE BLOWER ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 3 bolts and nut.

  1. Remove the blower from the A/C radiator.