Exhaust Pipe Installation


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  2. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  3. INSTALL TAILPIPE ASSEMBLY

  4. INSPECT FOR EXHAUST GAS LEAK

Exhaust Pipe -- Installation



1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    40 mm (1.57 in.)
    If the free length is less than the minimum, replace the compression spring.
  1. Install the front exhaust pipe to the exhaust pipe support.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Kd-Ftv Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Install a new gasket to the turbine outlet elbow.

    Text in Illustration
    *1
    Gasket
    *2
    Turbine Outlet Elbow
    NOTICE:
    1. Be careful with the installation direction of the gasket.
    1. Do not reuse the gasket.
    1. To ensure a proper seal, do not use the front exhaust pipe to force the gasket onto the turbine outlet elbow.
    HINT:
    Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and turbine outlet elbow are properly fit.
  1. Install the front exhaust pipe and 2 compression springs with the 2 bolts. Alternately tighten the bolts in several passes.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}


2. INSTALL CENTER EXHAUST PIPE ASSEMBLY
  1. Install the center exhaust pipe to the 3 exhaust pipe supports.

  1. Install a new gasket and connect the center exhaust pipe to the front exhaust pipe with the 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    NOTICE:
    Do not reuse the gasket.


3. INSTALL TAILPIPE ASSEMBLY
  1. Install the tailpipe to the exhaust pipe support.

  1. Install a new gasket and connect the tailpipe to the center exhaust pipe with the 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    NOTICE:
    Do not reuse the gasket.


4. INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the problem areas to stop the leak. Replace damaged parts as necessary.