Exhaust Pipe Installation


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  2. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  3. INSTALL TAILPIPE ASSEMBLY

  4. CHECK FOR EXHAUST GAS LEAKS

Exhaust Pipe -- Installation



1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    40 mm (1.57 in.)
    If the free length is less than the minimum, replace the compression spring.
  1. Install the front pipe to the pipe support.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Install a new gasket to the outlet pipe.

    NOTICE:
    1. Be careful with the installation direction of the gasket.
    1. Do not reuse the gasket.
    1. To ensure a proper seal, do not use the front pipe to force the gasket onto the outlet pipe.
    HINT:
    Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and outlet pipe are properly fit.
  1. Install the front pipe with the 2 compression springs and 2 bolts. Alternately tighten the bolts in several passes.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}


2. INSTALL CENTER EXHAUST PIPE ASSEMBLY
  1. Install the center pipe to the 3 pipe supports.

  1. Install a new gasket and the center pipe to the front pipe with the 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    NOTICE:
    Do not reuse the gasket.


3. INSTALL TAILPIPE ASSEMBLY
  1. Install the tailpipe to the pipe support.

  1. Install a new gasket and the tailpipe to the center pipe with the 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    NOTICE:
    Do not reuse the gasket.


4. CHECK FOR EXHAUST GAS LEAKS
If gas is leaking, tighten the problem areas to stop the leak. Replace damaged parts as necessary.