Clutch Master Cylinder Installation


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

  2. INSTALL CLUTCH MASTER CYLINDER TO FLEXIBLE TUBE

  3. CONNECT CLUTCH RESERVOIR HOSE

  4. INSTALL COMBINATION METER ASSEMBLY

  5. INSTALL INSTRUMENT CLUSTER FINISH PANEL

  6. BLEED AIR FROM CLUTCH PIPE LINE

  7. CHECK FOR CLUTCH FLUID LEAKAGE

  8. INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY

  9. CHECK FLUID LEVEL IN RESERVOIR

Clutch Master Cylinder -- Installation



1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
  1. Install a new gasket and the clutch master cylinder.

  1. Install the clutch pedal.
    For LHD (Toyota Fortuner RM0000010R2007X.html)
    For RHD (Toyota Fortuner RM0000010R2008X.html)



2. INSTALL CLUTCH MASTER CYLINDER TO FLEXIBLE TUBE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Clutch.Clutch Master Cylinder.Clutch Master Cylinder  Installation
  1. Using SST, connect the flexible tube.

    SST
    09023-00101
    Torque:
    15 N*m{153 kgf*cm, 11 ft.*lbf}for use without SST
    14 N*m{143 kgf*cm, 10 ft.*lbf}for use with SST
    HINT:
    Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).


3. CONNECT CLUTCH RESERVOIR HOSE
  1. Connect the clutch reservoir hose with the clip to the clutch master cylinder.

    NOTICE:
    Connect the clutch reservoir hose so that it will not be twisted.


4. INSTALL COMBINATION METER ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
NOTICE:
There are 2 types of combination meters. One type has a 40 pin connector and 16 pin connector. The other type only has a 40 pin connector.
  1. Connect all connectors.

  1. Install the combination meter with the 3 screws.



5. INSTALL INSTRUMENT CLUSTER FINISH PANEL


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Attach the 2 claws to install the panel.

  1. Install the clip.



6. BLEED AIR FROM CLUTCH PIPE LINE
  1. Fill the master cylinder reservoir with fluid.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}
  1. Bleed air from the clutch system (Toyota Fortuner RM0000010R7004X.html).



7. CHECK FOR CLUTCH FLUID LEAKAGE
  1. Check for clutch fluid leakage (Toyota Fortuner RM0000010R7004X.html).



8. INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY
  1. Inspect and adjust clutch pedal assembly
    For LHD (Toyota Fortuner RM0000010R1007X.html)
    For RHD (Toyota Fortuner RM0000010R1008X.html)



9. CHECK FLUID LEVEL IN RESERVOIR
  1. Check fluid level in reservoir (Toyota Fortuner RM0000010R7004X.html).