Clutch System Problem Symptoms Table

Clutch System -- Problem Symptoms Table


HINT:
Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Clutch System:
Symptom
Suspected Area
See page
Clutch grabs/ chatters
1. Engine mounting (loose)
-
2. Clutch disc assembly (runout is excessive) (for 5L-E)
Toyota Fortuner RM000001399006X.html
3. Clutch disc assembly (runout is excessive) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
4. Clutch disc assembly (runout is excessive) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
5. Clutch disc assembly (oily) (for 5L-E)
Toyota Fortuner RM000001399006X.html
6. Clutch disc assembly (oily) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
7. Clutch disc assembly (oily) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
8. Clutch disc assembly (worn out) (for 5L-E)
Toyota Fortuner RM000001399006X.html
9. Clutch disc assembly (worn out) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
10. Clutch disc assembly (worn out) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
11. Clutch disc torsion rubber (damage) (for 5L-E)
Toyota Fortuner RM000001399006X.html
12. Clutch disc torsion rubber (damage) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
13. Clutch disc torsion rubber (damage) (for 1GE-FE, KD series)
Toyota Fortuner RM000001399003X.html
14. Clutch disc (glazed) (for 5L-E)
Toyota Fortuner RM000001399006X.html
15. Clutch disc (glazed) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
16. Clutch disc (glazed) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
17. Diaphragm spring (tip is out of alignment) (for 5L-E)
Toyota Fortuner RM000001399006X.html
18. Diaphragm spring (tip is out of alignment) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
19. Diaphragm spring (tip is out of alignment) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
Clutch pedal is spongy
1. Clutch line (air in line)
-
2. Master cylinder cup (damaged)
Toyota Fortuner RM000001FS9019X.html
3. Release cylinder rubber (damaged) (for 5L-E, 2TR-FE)
Toyota Fortuner RM0000010RE004X.html
4. Release cylinder rubber (damaged) (for 1GR-FE)
Toyota Fortuner RM000001227003X.html
5. Release cylinder rubber (damaged) (for KD series)
Toyota Fortuner RM0000010RG002X.html
Clutch is noisy
1. Release bearing (worn, dirty, or damaged) (for 5L-E)
Toyota Fortuner RM000001399006X.html
2. Release bearing (worn, dirty, or damaged) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
3. Release bearing (worn, dirty, or damaged) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
4. Clutch disc torsion rubber (damaged) (for 5L-E)
Toyota Fortuner RM000001399006X.html
5. Clutch disc torsion rubber (damaged) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
6. Clutch disc torsion rubber (damaged) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
Clutch slips
1. Clutch pedal (free play is out of adjustment)
Toyota Fortuner RM0000010R101CX.html
2. Clutch disc (air in line) (for 5L-E)
Toyota Fortuner RM000001399006X.html
3. Clutch disc (air in line) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
4. Clutch disc (air in line) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
5. Clutch disc (worn out) (for 5L-E)
Toyota Fortuner RM000001399006X.html
6. Clutch disc (worn out) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
7. Clutch disc (worn out) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
8. Diaphragm spring (damaged) (for 5L-E)
Toyota Fortuner RM000001399006X.html
9. Diaphragm spring (damaged) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
10. Diaphragm spring (damaged) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
11. Pressure plate (distortion) (for 5L-E)
Toyota Fortuner RM000001399006X.html
12. Pressure plate (distortion) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
13. Pressure plate (distortion) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
14. Fly wheel (distortion) (for 5L-E)
Toyota Fortuner RM000001399006X.html
15. Fly wheel (distortion) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
16. Fly wheel (distortion) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
Clutch does not disengage
1. Clutch pedal (free play is out of adjustment)
Toyota Fortuner RM0000010R101CX.html
2. Clutch disc (air in line) (for 5L-E)
Toyota Fortuner RM000001399006X.html
3. Clutch disc (air in line) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
4. Clutch disc (air in line) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
5. Master cylinder (damaged)
Toyota Fortuner RM000001FS9019X.html
6. Master cylinder cup (damaged)
Toyota Fortuner RM000001FS9019X.html
7. Release cylinder cup (damaged) (for 5L-E, 2TR-FE)
Toyota Fortuner RM0000010RE004X.html
8. Release cylinder cup (damaged) (for 1GR-FE)
Toyota Fortuner RM000001227003X.html
9. Release cylinder cup (damaged) (for KD series)
Toyota Fortuner RM0000010RG002X.html
10. Clutch disc assembly (out of true) (for 5L-E)
Toyota Fortuner RM000001399006X.html
11. Clutch disc assembly (out of true) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
12. Clutch disc assembly (out of true) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
13. Clutch disc assembly (runout is excessive) (for 5L-E)
Toyota Fortuner RM000001399006X.html
14. Clutch disc assembly (runout is excessive) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
15. Clutch disc assembly (runout is excessive) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
16. Clutch disc assembly (lining is broken) (for 5L-E)
Toyota Fortuner RM000001399006X.html
17. Clutch disc assembly (lining is broken) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
18. Clutch disc assembly (lining is broken) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
19. Clutch disc assembly (dirty or burned) (for 5L-E)
Toyota Fortuner RM000001399006X.html
20. Clutch disc assembly (dirty or burned) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
21. Clutch disc assembly (dirty or burned) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
22. Clutch disc assembly (oily) (for 5L-E)
Toyota Fortuner RM000001399006X.html
23. Clutch disc assembly (oily) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
24. Clutch disc assembly (oily) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html
25. Clutch disc assembly (lack of spline grease) (for 5L-E)
Toyota Fortuner RM000001399006X.html
26. Clutch disc assembly (lack of spline grease) (for 2TR-FE)
Toyota Fortuner RM000001399008X.html
27. Clutch disc assembly (lack of spline grease) (for 1GR-FE, KD series)
Toyota Fortuner RM000001399003X.html