Clutch Pedal (For Rhd) Installation

Install the clutch pedal with the bolt and 2 nuts.

Torque:

for nut A:

14 N*m{143 kgf*cm, 10 ft.*lbf}

for bolt B:

18 N*m{184 kgf*cm, 13 ft.*lbf}

w/ Cruise Control System:
Connect the clutch switch connector.

Apply MP grease to the contact surface of the pin.

Install the pin and a new clip.

w/o Turn Over:
Install the spring.

Lift up the floor carpet to expose the asphalt sheet under the pedal.

Check that the pedal height is correct.

Pedal height from dash panel:

179.6 to 189.6 mm (7.070 to 7.464 in.)

Adjust the pedal height.

1. Loosen the lock nut and turn the stopper bolt until the pedal height is within the specified range.
   

2. Tighten the lock nut.
   

   Torque:

   25 N*m{25 kgf*cm, 18 ft.*lbf}

Check the pedal free play and push rod play.

1. Depress the clutch pedal until resistance is felt.
   

2. Measure the distance between the pedal's released position and the position in the previous step.
   

   Pedal free play:

   5.0 to 15.0 mm (0.197 to 0.591 in.)
   

3. Release the pedal. Using your finger, gently press the pedal until resistance increases slightly.
   

4. Measure the distance between the pedal's released position and the position in the previous step.
   

   Push rod play at pedal top:

   1.0 to 5.0 mm (0.039 to 0.197 in.)
   

Adjust the pedal free play and push rod play.

1. Loosen the lock nut and turn the push rod until the pedal free play and push rod play are within the specified ranges.
   

2. Tighten the lock nut.
   

   Torque:

   12 N*m{122 kgf*cm, 9 ft.*lbf}

3. After adjusting the pedal free play, check the pedal height.
   

Check the clutch release point.

1. Pull the parking brake lever and use wheel chocks to stabilize the vehicle.
   

2. Start the engine and run it at idle.
   

3. Without depressing the clutch pedal, slowly move the shift lever to R until the gears contact.
   

4. Gently depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.
   

   Standard distance:

   25 mm (0.984 in.) or more
   

   If the distance is not as specified, perform the following operations.
   
   1. Check pedal height.
      
   1. Check push rod play and pedal free play.
      
   1. Bleed air from clutch line.
      
   1. Check clutch cover and disc.
      

Adjust the switch position so that the clearance labeled A in the illustration, between the clutch switch and cushion, is within the specified range. Then, tighten the adjusting nut.

Torque:

16 N*m{163 kgf*cm, 12 ft.*lbf}

Standard:

Clearance	Specified Condition
A	2.6 to 3.6 mm (0.102 to 0.142 in.)

NOTICE:

Before performing the clutch switch assembly adjustment, adjust the pedal free play (Toyota Fortuner RM0000010R1008X.html).

Install the combination meter assembly (Toyota Fortuner RM000000THQ008X.html).