Automatic Transmission Assembly Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

  4. DRAIN AUTOMATIC TRANSMISSION FLUID

  5. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

  6. DISCONNECT OIL COOLER TUBE

  7. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

  8. REMOVE TRANSMISSION CONTROL CABLE BRACKET

  9. REMOVE STARTER ASSEMBLY

  10. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

  11. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

  12. DISCONNECT CONNECTOR

  13. DISCONNECT WIRE HARNESS

  14. REMOVE STIFFENER PLATE

  15. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

  16. REMOVE NO. 1 ENGINE MOUNTING INSULATOR REAR

  17. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY

Automatic Transmission Assembly -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation and seat belt pretensioner activation.


2. REMOVE FRONT EXHAUST PIPE ASSEMBLY
  1. Remove the front exhaust pipe (Toyota Fortuner RM000001213005X.html).



3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
  1. Remove the propeller shaft with center bearing (Toyota Fortuner RM000000ZZ3008X.html).



4. DRAIN AUTOMATIC TRANSMISSION FLUID
  1. Remove the drain plug and gasket, and drain ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    20 N*m{205 kgf*cm, 15 ft.*lbf}


5. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the oil dipstick.

  1. Remove the 2 bolts and oil filler tube.

  1. Remove the O-ring from the oil filler tube.



6. DISCONNECT OIL COOLER TUBE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Using a union nut wrench, disconnect the tube outlet and tube inlet.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 3 bolts and 3 clamps.



7. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the nut and disconnect the control cable.

  1. Remove the clip and disconnect the control cable.



8. REMOVE TRANSMISSION CONTROL CABLE BRACKET


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 2 bolts and control cable bracket from the transmission.



9. REMOVE STARTER ASSEMBLY
  1. Remove the starter (Toyota Fortuner RM0000013XL00CX.html).



10. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Support the transmission with a transmission jack.



11. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. *1: Remove the 4 set bolts of the No. 1 engine mounting insulator rear.

  1. *2: Remove the 4 nuts, 4 bolts and frame crossmember.



12. DISCONNECT CONNECTOR


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Tilt the transmission downward.

    NOTICE:
    Make sure the cooling fan does not contact the fan shroud.
  1. Disconnect the connectors.

    1. Disconnect the temperature sensor connector.

    2. Disconnect the park/neutral position switch connector.

    3. Disconnect the 3 speed sensor connectors.

    4. Disconnect the transmission wire connector.



13. DISCONNECT WIRE HARNESS


14. REMOVE STIFFENER PLATE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 4 bolts and stiffener plate RH (with clamp tube).

  1. Remove the 4 bolts and stiffener plate LH.

  1. Remove the No. 4 cylinder block insulator.

  1. Remove the No. 2 end plate.



15. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Turn the crankshaft to gain access to each bolt.

  1. Hold the crankshaft pulley bolt with a wrench, and remove the 6 torque converter clutch mounting bolts.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 5 bolts.

  1. Separate the transmission from the engine.



16. REMOVE NO. 1 ENGINE MOUNTING INSULATOR REAR


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.A340E Automatic Transmission.Automatic Transmission Assembly.Automatic Transmission Assembly  Removal
  1. Remove the 4 bolts and engine mounting insulator.



17. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY