Drive Belt Installation


  1. INSTALL TENSIONER PULLEY

  2. INSTALL DRIVE BELT

Drive Belt -- Installation



1. INSTALL TENSIONER PULLEY
NOTICE:
Perform the following procedure when it is necessary to replace the tensioner pulley.
HINT:
The tensioner pulley service kit consists of a bolt, nut, dust seal and tensioner pulley.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Engine Mechanical.Drive Belt.Drive Belt  Installation
  1. Install the dust seal and bolt to the tensioner pulley as shown in the illustration.

    NOTICE:
    1. The dust seal must be oriented correctly when installed. If the dust seal is installed incorrectly, the bearing may be damaged.
    2. Do not touch the seal surface of the bearing.
    HINT:
    Be sure to use the bolt and nut from the service kit.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Engine Mechanical.Drive Belt.Drive Belt  Installation
  1. Set the nut in place on the tensioner arm so that the flat face of the nut contacts the tensioner arm as shown in the illustration.

    NOTICE:
    Make sure the nut is not installed backwards.
  1. Tighten the bolt by hand until the flange of the bolt contacts the dust seal and the tensioner pulley is fixed in place.

    NOTICE:
    1. Perform this procedure while holding the nut in place on the tensioner arm so that it does not fall.
    2. Do not use any tools.
  1. Tighten the bolt.

    Torque:
    47 N*m{479 kgf*cm, 35 ft.*lbf}
  1. Install a new O-ring and the dipstick guide with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Install the oil dipstick.



2. INSTALL DRIVE BELT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Engine Mechanical.Drive Belt.Drive Belt  Installation
  1. Install the drive belt to all the pulleys except the drive belt tensioner pulley.

  1. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward and then install the drive belt to the tensioner pulley.

    NOTICE:
    1. The backside of the drive belt should face the tensioner pulley.
    2. Check that the drive belt is properly set to each pulley.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Engine Mechanical.Drive Belt.Drive Belt  Installation
  1. After a new belt has been installed, check that the tensioner indicator mark is within range A shown in the illustration.