Fuel Pump Removal


  1. REMOVE FUEL TANK ASSEMBLY

  2. REMOVE FUEL SENDER GAUGE ASSEMBLY

  3. REMOVE NO. 1 FUEL SUB-TANK

  4. REMOVE FUEL PUMP

  5. REMOVE NO. 1 FUEL SUCTION SUPPORT

Fuel Pump -- Removal



1. REMOVE FUEL TANK ASSEMBLY
  1. Remove the fuel tank from the vehicle (Toyota Fortuner RM000000YLT00WX.html).



2. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Disconnect the fuel sender gauge connector.

  1. Press down on the sender gauge claw labeled A. Then slide the sender gauge upward.



3. REMOVE NO. 1 FUEL SUB-TANK


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Disconnect the fuel pump connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Using a small screwdriver, detach the claw on the end of the tube from the claw hole. Disconnect the tube from the 2 clamps.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Remove the sub-tank cap.

    1. Disconnect the 2 fuel tubes and fuel pump harness.



    2. Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
    3. Using a screwdriver, detach the 3 claws from the claw holes and remove the sub-tank cap.

      HINT:
      Tape the screwdriver tip before use.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Using needle-nose pliers, remove the 2 E-rings.

    HINT:
    Slightly lower the sub-tank cap to remove the E-rings.
  1. Remove the 2 springs.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Using a screwdriver, detach the 2 claws from the claw holes and remove the fuel sub-tank.

    NOTICE:
    Do not damage the fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


4. REMOVE FUEL PUMP


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Using a screwdriver, detach the 3 claws from the claw holes and remove the fuel pump and suction filter assembly.

    HINT:
    Tape the screwdriver tip before use.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Remove the fuel pump harness.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Remove the O-ring from the fuel pump.



5. REMOVE NO. 1 FUEL SUCTION SUPPORT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Fuel.Fuel Pump.Fuel Pump  Removal
  1. Using a screwdriver, detach the 2 claws from the claw holes and remove the fuel suction support.

    HINT:
    Tape the screwdriver tip before use.