Fuel Pump Installation

Attach the 2 claws to the claw holes and install the fuel suction support.

Install the fuel pump harness.

Apply a light coat of gasoline to a new O-ring, and install it to the fuel pump.

Attach the 3 claws to the claw holes and install the fuel pump and suction filter assembly.

Attach the 2 claws to the claw holes and install the fuel sub-tank.

Install the suction plate to the fuel sub-tank.

1. Install the 2 springs to the 2 shafts of the fuel suction plate.
   

2. Using needle-nose pliers, install 2 new E-rings to the 2 shafts.
   

   HINT:

   Slightly lower the sub-tank cap to install the E-rings.

Install the sub-tank cap.

1. Attach the 3 claws to the claw holes and install the fuel sub-tank cap.
   





2. Connect the 2 fuel tubes and fuel pump harness.
   

Install the tube part to the fuel sub-tank.

1. Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the fuel sub-tank.
   

Connect the fuel pump connector.

Set the sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.

Connect the fuel sender gauge connector.

Put the retainer on the fuel tank. While holding the pump tube, tighten the retainer one complete turn by hand.

Using SST, tighten the retainer until the mark on the retainer aligns with mark A on the fuel tank, as shown in the illustration.

SST

09808-14020(09808-01410,09808-01420,09808-01430)

HINT:

1. If the alignment is difficult, make sure the mark on the retainer is within range B on the fuel tank.
   
2. Fit the tips of SST onto the ribs of the retainer.
   

Install the 2 fuel pump tubes with the 2 tube joint clips.

NOTICE:

1. Check that there are no scratches or foreign objects on the connecting parts.
   
2. Check that the fuel tube joint is inserted securely.
   
3. Check that the tube joint clips are on the collars of the fuel tube joints.
   
4. After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
   
5. Be careful not to damage any clips. If a clip is damaged, replace it.
   

Install the fuel tank to the body (Toyota Fortuner RM000000YLR00HX.html).