Vacuum Pump (For 5L-E) Reassembly


  1. INSTALL OIL SEAL

  2. INSTALL O-RING

  3. INSTALL VACUUM PUMP BEARING

  4. INSTALL VACUUM PUMP SHAFT

  5. INSTALL VACUUM PUMP BLADE

  6. INSTALL VACUUM PUMP END COVER

  7. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

  8. INSTALL VACUUM PUMP VACUUM HOSE UNION

  9. INSTALL VACUUM PUMP PULLEY

Vacuum Pump (For 5L-E) -- Reassembly



1. INSTALL OIL SEAL


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Brake.Vacuum Pump (For 5L-E).Vacuum Pump (For 5L-E)  Reassembly
  1. Using SST and a hammer, tap in the oil seal.

    SST
    09950-60010(09951-00400)
    09950-70010(09951-07150)


2. INSTALL O-RING
  1. Apply engine oil on a new O-ring and install the O-ring to the vacuum pump case.



3. INSTALL VACUUM PUMP BEARING


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a press, press in a new bearing to the pump shaft.



4. INSTALL VACUUM PUMP SHAFT
  1. Install the vacuum pump shaft and stop ring to the vacuum pump case.



5. INSTALL VACUUM PUMP BLADE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Apply engine oil to the rotor and 5 new vacuum pump blades.

  1. Install the rotor and pump blades with the round end facing outward.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the end plate with the 2 screws.

    Torque:
    2.0 N*m{20 kgf*cm, 17 in.*lbf}


6. INSTALL VACUUM PUMP END COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the end cover with the 4 screws.

    Torque:
    4.6 N*m{47 kgf*cm, 41 in.*lbf}


7. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using soft jaws, place the vacuum pump in a vise. Then install a new gasket and check valve.

    Torque:
    74 N*m{755 kgf*cm, 54 ft.*lbf}


8. INSTALL VACUUM PUMP VACUUM HOSE UNION


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Brake.Vacuum Pump (For 5L-E).Vacuum Pump (For 5L-E)  Reassembly
  1. Using SST, hold the check valve, and install 2 new gaskets and the vacuum hose union with the union bolt.

    SST
    09922-10010
    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}


9. INSTALL VACUUM PUMP PULLEY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the vacuum pump pulley with the pulley lock nut.

    Torque:
    105 N*m{1,075 kgf*cm, 78 ft.*lbf}