Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - WINCH
WINCH UNIT - REASSEMBLY
| 1. INSTALL WINCH MOTOR BRUSH SPRING |
Install the brush spring as shown in the illustration.
| 2. INSTALL NO. 1 WINCH MOTOR ARMATURE BEARING |
Using a 12 mm socket wrench and press, press in a new bearing.
| 3. INSTALL NO. 2 WINCH MOTOR ARMATURE BEARING |
Using a 19 mm socket wrench and press, press in a new bearing.
| 4. INSTALL WINCH MOTOR ARMATURE SUB-ASSEMBLY |
Apply high temperature grease to the inside of the end frame bushing.
Install the armature to the end frame.
| 5. INSTALL WINCH MOTOR YOKE SUB-ASSEMBLY |
Align the alignment marks and install the yoke to the end frame.
| 6. INSTALL WINCH MOTOR BRUSH HOLDER ASSEMBLY |
Align the alignment marks and install the brush holder to the yoke.
| 7. INSTALL WINCH MOTOR BRUSH |
Install the brush with the bolt.
- Torque:
- 3.4 N*m{ 35 kgf*cm, 30 in.*lbf}
Using a screwdriver, pry the brush spring forward and insert the brush into the holder as shown in the illustration, then remove the screwdriver from the spring.
- HINT:
- Use the same procedures to install the 3 remaining brushes.
| 8. INSTALL WINCH MOTOR O-RING |
Install a new O-ring to the yoke.
| 9. INSTALL WINCH MOTOR COMMUTATOR END FRAME |
Install the end frame with the 2 bolts.
- Torque:
- 7.7 N*m{ 79 kgf*cm, 69 in.*lbf}
| 10. INSTALL WINCH MOTOR MAGNET SWITCH ASSEMBLY |
Install the switch to the motor with the 4 bolts.
- Torque:
- 4.9 N*m{ 50 kgf*cm, 43 in.*lbf}
Install the wire harness with the 2 washers, 2 spring washers and 2 nuts.
- Torque:
- 9.3 N*m{ 95 kgf*cm, 82 in.*lbf}
Connect the connector.
| 11. INSTALL MAGNET SWITCH WINCH COVER |
Install the cover with the 4 screws.
- Torque:
- 1.5 N*m{ 15 kgf*cm, 13 in.*lbf}
| 12. INSTALL WINCH ROLLER BRACKET ASSEMBLY |
Install the roller bracket with the 4 bolts and 2 nuts.
- Torque:
- for bolt A:
- 21.6 N*m{ 220 kgf*cm, 15 ft.*lbf}
- for bolt B:
- 28.4 N*m{ 289 kgf*cm, 20 ft.*lbf}
| 13. INSTALL NO. 2 WINCH EARTH WIRE |
Install the winch earth wire with the bolt.
- Torque:
- 17.5 N*m{ 178 kgf*cm, 12 ft.*lbf}
| 14. INSTALL WINCH MOTOR ASSEMBLY |
Install the winch motor with the 3 bolts.
- Torque:
- 15.7 N*m{ 160 kgf*cm, 11 ft.*lbf}
Install the winch base with the 8 bolts.
- Torque:
- for bolt A:
- 32.3 N*m{ 329 kgf*cm, 23 ft.*lbf}
- for bolt B:
- 58.8 N*m{ 599 kgf*cm, 43 ft.*lbf}
Install the member with the 4 bolts.
- Torque:
- 21.6 N*m{ 220 kgf*cm, 15 ft.*lbf}