Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - EXTERIOR PANELS / TRIM

SIDE STEP (w/ Foot light) - DISASSEMBLY

  • HINT:
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
1. REMOVE NO. 1 SIDE STEP BRACKET LH
Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and No. 1 side step bracket LH.

2. REMOVE NO. 2 SIDE STEP BRACKET LH
Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the clamp.

Remove the 2 bolts and No. 2 side step bracket LH.

3. REMOVE NO. 3 SIDE STEP BRACKET LH
Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and No. 3 side step bracket LH.

4. REMOVE REAR STEP FLOOR WIRE LH
Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Detach the 4 clamps and remove the rear step floor wire LH.

5. REMOVE STEP LIGHT ASSEMBLY
Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the screw and step light assembly.

6. REMOVE STEP PLATE LH

Detach the 16 clips and remove the step plate LH.

  • HINT:
  • Detach the clips from the backside of the step plate LH.

Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

7. REMOVE STEP PANEL LH

Remove the 3 bolts and step panel.

Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

8. REMOVE NO. 2 STEP PLATE STAY
Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Put a 4 mm (0.157 in.) drill bit into a drill.

Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill, as shown in the illustration.

  • HINT:
  • Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

Lightly press the drill against the rivet, drill off the flanges of the rivet, and remove the No. 2 step plate stay.

  • NOTICE:
Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
Do not pry the rivet with the drill, because this may cause damage to the installation holes of the rivet or the drill bit.
  • CAUTION:
  • Be careful of the drilled rivet as it may become hot.

Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.

9. REMOVE STEP COVER REINFORCEMENT LH
Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Put a 4 mm (0.157 in.) drill bit into a drill.

Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill, as shown in the illustration.

  • HINT:
  • Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

Lightly press the drill against the 2 rivets, drill off the flanges of the 2 rivets, and remove the step cover reinforcement LH.

  • NOTICE:
Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
Do not pry the rivet with the drill, because this may cause damage to the installation holes of the rivet or the drill bit.
  • CAUTION:
  • Be careful of the drilled rivet as it may become hot.

Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.

10. REMOVE REAR SIDE DOOR STEP PLATE COVER LH

Detach the 19 claws and remove the rear side door step plate cover LH.

Side Step (W/ Foot Light) - Disassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200