After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().

3. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH (w/ Outside Moulding)

Rear Door - Disassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Put protective tape around the rear door outside moulding sub-assembly LH.

Text in Illustration
*1	Protective Tape

Using a moulding remover, detach the 3 clamps and 7 clips, and remove the rear door outside moulding sub-assembly LH.

Remove any clips remaining on the door panel.

NOTICE:

Be careful not to allow any clips or pieces of clips to fall inside the door panel.

4. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)

Detach the claw.

Remove the courtesy light and then disconnect the connector.

5. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH

Using a screwdriver, detach the 4 claws and remove the rear door inside handle bezel LH.

HINT:

Tape the screwdriver tip before use.

Text in Illustration
*1	Protective Tape

6. REMOVE REAR DOOR UPPER ARMREST BASE PANEL LH

Using a moulding remover, detach the 7 claws.

Disconnect the connector and remove the armrest base panel.

7. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

Detach the 2 claws and remove the regulator switch.

8. REMOVE ASSIST GRIP COVER LH

Using a moulding remover, detach the 9 claws and remove the assist grip cover LH.

9. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

Remove the 3 screws.

Remove the 9 clips.

Remove the rear inner door glass weatherstrip LH together with the rear door trim board sub-assembly LH by pulling them upward in the order shown in the illustration.

HINT:

Make sure that the pin labeled A in the illustration is detached from the door panel.

Disconnect the connector and remove the rear door trim board sub-assembly LH.

Disconnect the 2 cables from the rear door inside handle sub-assembly LH.

10. REMOVE REAR INNER DOOR GLASS WEATHERSTRIP LH

Detach the 4 clips and remove the rear inner door glass weatherstrip LH from the rear door trim board sub-assembly LH.

NOTICE:

Squeeze the metal clip to remove it.

The metal clip may be deformed if it is forcibly pulled.

11. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

Detach the 2 claws and remove the rear door inside handle sub-assembly LH.

12. REMOVE REAR DOOR INSIDE HANDLE BEZEL LH

Remove the 6 screws and rear door inside handle bezel LH.

13. REMOVE REAR NO. 3 SPEAKER ASSEMBLY (for 14 Speakers)

Disconnect the connector.

Detach the clamp.

Remove the 2 screws and speaker.

NOTICE:

Do not touch the cone part of the speaker.

14. REMOVE REAR SPEAKER SET (w/ Rear Speaker)

Disconnect the speaker connector.

Remove the 3 screws.

Detach the claw and remove the speaker.

NOTICE:

Do not touch the cone part of the speaker.

15. REMOVE REAR DOOR SERVICE HOLE COVER LH

Using a clip remover, detach the 6 clamps.

Remove the bolt and disconnect the 2 connectors.

Remove the rear door service hole cover LH.

HINT:

Remove the remaining tape on the door.

16. REMOVE REAR DOOR PANEL PROTECTOR LH

Detach the claw and remove the rear door panel protector LH.

17. REMOVE REAR DOOR GLASS RUN LH

Remove the rear door glass run LH from the window frame.

18. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH

Remove the 2 bolts.

Remove the screw and rear door rear lower window frame sub-assembly LH.

19. REMOVE REAR DOOR QUARTER WINDOW GLASS LH

Remove the rear door quarter window glass LH and rear door quarter window weatherstrip LH as a unit as shown in the illustration.

20. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH

Remove the rear door quarter window weatherstrip LH.

21. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

Remove the rear door glass sub-assembly LH from the rear door window regulator sub-assembly LH as shown in the illustration.

NOTICE:

Do not damage the door glass.

22. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH (for Tempered Glass)

Using a screwdriver, remove the rear door glass channel sub-assembly LH.

NOTICE:

Be careful not to damage the door glass.

HINT:

Tape the screwdriver tip before use.

Text in Illustration
*1	Protective Tape

23. REMOVE REAR DOOR GLASS CHANNEL FILLER (for Tempered Glass)

Remove the rear door glass channel filler.

24. REMOVE REAR DOOR FRAME GARNISH LH

Detach the clip and remove the rear door frame garnish LH.

HINT:

This clip needs to be replaced with a new one because the clip will break when removing the rear door frame garnish LH.

25. REMOVE REAR NO. 2 DOOR FRAME GARNISH LH

Detach the clip and remove the rear No. 2 door frame garnish LH.

HINT:

This clip needs to be replaced with a new one because the clip will break when removing the rear No. 2 door frame garnish LH.

26. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly LH may fall and cause damage.

Text in Illustration
*1	Temporary Bolt

Remove the 3 bolts and rear door window regulator sub-assembly LH.

NOTICE:

Be careful when removing the bolts as the motor may fall and become damaged.

Remove the temporary bolt from the rear door window regulator sub-assembly LH.

27. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

Using a T25 "TORX" driver, remove the 3 screws and motor.

NOTICE:

Be careful when removing the screws as the motor may fall and become damaged.

Text in Illustration
*A	for Models with Jam Protection Function on 4 Windows
*B	for Models with Jam Protection Function on Driver Door Window Only

28. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

Put protective tape around the belt moulding.

Detach the claw and remove the belt moulding.

29. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH

Put protective tape around the window frame moulding.

Detach the clip and remove the double-sided tape to remove the window frame moulding.

30. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER LH

31. REMOVE REAR DOOR LOCK ASSEMBLY LH

Using a T30 ''TORX'' socket, remove the 3 screws and door lock.

NOTICE:

Be careful when removing the screws as the door lock may fall and become damaged.

32. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

Using a screwdriver, detach the claw.

HINT:

Tape the screwdriver tip before use.

Text in Illustration
*1	Protective Tape

Remove the rear door lock remote control cable assembly LH.

33. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

Using a screwdriver, detach the 3 claws.

HINT:

Tape the screwdriver tip before use.

Text in Illustration
*1	Protective Tape

Remove the rear door inside locking cable assembly LH.

Text in Illustration
*A	w/o Double Lock
*B	w/ Double Lock

34. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH

Using a T30 ''TORX'' socket, loosen the screw.

Detach the claw and remove the rear door outside handle cover LH.

35. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

Using a T30 "TORX" wrench, loosen the screw.

w/ Entry and Start System:

Disconnect the connector.

Remove the rear door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.

36. REMOVE REAR NO. 1 DOOR OUTSIDE HANDLE PAD LH

Detach the 3 claws and remove the rear No. 1 door outside handle pad LH.

37. REMOVE REAR NO. 2 DOOR OUTSIDE HANDLE PAD LH

Detach the 2 claws and remove the rear No. 2 door outside handle pad LH.

38. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

w/ Entry and Start System:

Detach the clamp.

Disconnect the connector.

Using a T30 ''TORX'' socket, loosen the screw.

Slide the rear door outside handle frame sub-assembly LH and No. 4 electrical key wire harness to remove them.

HINT:

Remove the rear door outside handle frame sub-assembly LH through the service hole.

Remove the lock open rod from the rear door outside handle frame sub-assembly LH.

39. REMOVE NO. 4 ELECTRICAL KEY WIRE HARNESS (w/ Entry and Start System)

Disconnect the connector.

Detach the 2 clamps, and remove the No. 4 electrical key wire harness from the rear door outside handle frame sub-assembly LH.

40. REMOVE DOOR ELECTRICAL KEY OSCILLATOR (w/ Entry and Start System)

Remove the screw and door electrical key oscillator.

41. REMOVE REAR DOOR CHECK COVER LH (w/ Cover)

Remove the rear door check cover LH.

42. REMOVE REAR DOOR CHECK ASSEMBLY LH

Remove the bolt, 2 nuts and rear door check assembly LH.

NOTICE:

Be careful when removing the bolt and nuts as the rear door check assembly LH may fall and become damaged.

HINT:

Remove the rear door check assembly LH through the service hole.

43. REMOVE REAR DOOR WEATHERSTRIP LH

Detach the 21 clips and remove the rear door weatherstrip LH.

Rear Door - Disassembly. DOOR / HATCH. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Text in Illustration
*A	w/ Spot Cover	*B	w/o Spot Cover
*1	Double-sided Tape	-	-

DOOR / HATCH

Land Cruiser URJ200 URJ202 GRJ200 VDJ200

REAR DOOR